Finite Element Fracture Mechanics Study of Web Connections with Tapered Beam Flange Plates

2010 ◽  
Vol 452-453 ◽  
pp. 473-476 ◽  
Author(s):  
Hong Bo Liu ◽  
Long Jun Xu ◽  
Shuang Li ◽  
Yong Song Shao

Brittle fracture was identified in many of prequalified weld joints in steel moment frames in the 1994 Nothridge earthquake. Then analyses of response and damage mechanism of beam-to-column connections under seismic load were widely studied in the world, but few people conduct the research on seismic-resistant behavior of beam-to-column web connections. To quantify the variation of stress intensity factor to weld root flaw sizes beam-to-column web connections with tapered beam flange plates, detailed 3D finite element analyses is used to study fracture toughness requirements in beam-to-column web connections, considering the large deformation, large strain, bolts pretension, bolt contact-slide, as well as material harden and soften. Fracture toughness demands are evaluated in terms of the mode I stress intensity factor. The stress intensity factor is calculated through a J-integral approach. The fracture toughness demands are studied for the flaw on the top of the beam flange and the bottom surface, respectively. Results indicate that the likelihood of top flange fractures is smaller than that of bottom flange fracture. Stress intensity factor is not uniform and is largest in the edge of beam flange. The fracture toughness in the edge of beam flange for web connections with step beam flange plates is 15% less than that for tapered beam flange plates.

2021 ◽  
Vol 07 (03) ◽  
pp. 72-79
Author(s):  
Tehran Mammadli Tehran Mammadli

Nowadays, the hull suspension systems that use torsion shafts as elastic suspension elements are fitted to the majority of modern tracked vehicles. The main type of failure in such systems is the fracture of the torsion shafts due to the formation of fatigue cracks, which leads to failure of the suspension assemblies. This work presents an analysis of fracture toughness of torsion shafts of a standard tracked chassis used to develop a family of multipurpose transport vehicles GT-TM, GT-TMS, etc. The analysis is carried out under an operating load level for a crack located on the cylindrical part of the torsion shaft, the plane of which is at an angle to the torsion shaft axis and coincides with the position of the main areas of the stress state. The calculation of fracture toughness is based on Irwin fracture criterion. The calculations of the maximum stress intensity factor along the crack front are performed using the finite element method in the ANSYS software package. The results of the analysis of fracture toughness are presented in the form of dependences of the critical depth of the crack on the ratio of the fracture half-length to its depth. The data obtained can be used to determine the residual life of torsion shafts of the tracked vehicles based on the chassis under consideration. Keywords: suspension system, fracture toughness of torsion shafts, edge crack, stress intensity factor, finite element method, Irwin fracture criterion.


Polymers ◽  
2021 ◽  
Vol 13 (13) ◽  
pp. 2194
Author(s):  
Mohammed Y. Abdellah ◽  
Rami Alfattani ◽  
Ibrahim A. Alnaser ◽  
G. T. Abdel-Jaber

Reinforced composite materials have many applications in the aerospace, marine, and petroleum industries. Glass fiber-reinforced pipes are of considerable importance as pressurized vessels, infrastructure materials, and petroleum wastewater pipelines. The stress intensity factor due to through-thickness discontinuities is a major parameter in fracture mechanics to understand the failure mechanisms in glass fiber-composite pipes. The stress intensity factor is calculated for a composite cylinder subjected to internal pressure using the linear extended finite element method based on the law of energy release evaluation of surface damage. The analytical model needs two material properties; they are the tensile strength and the fracture toughness; therefore, a standard tensile test was carried out on a standard specimen taken from the pipe’s wall thickness. Moreover, the compact tension test specimen was manufactured from the pipe’s wall thickness to obtain the fracture toughness. The average tensile strength was measured as 21.5 MPa with a standard deviation of 5.59 MPa, moreover, the average Young’s modulus was measured as 32.75 GPa with a standard deviation of 6.64 GPa. The fracture toughness was measured as 2322 (MPa √m) with a standard deviation of 142.5 (MPa √m), whereas the average surface release energy (GIC) was 153.6 kJ/m2 with a standard deviation of 22.53 kJ/m2. A valuable design equation was extracted from the finite element model to measure the effect of cracks on the hoop stress of the cylinder wall thickness based on a nonlinear model. Moreover, an acceptable equation was used to calculate the correction and shape factor of a cylinder with movable and unmovable through-thickness cracks. This study provides useful tools and guidance for the design and analysis of composite cylinders.


Author(s):  
Do-Jun Shim ◽  
Mohammed Uddin ◽  
Sureshkumar Kalyanam ◽  
Frederick Brust ◽  
Bruce Young

The extended finite element method (XFEM) is an extension of the conventional finite element method based on the concept of partition of unity. In this method, the presence of a crack is ensured by the special enriched functions in conjunction with additional degrees of freedom. This approach also removes the requirement for explicitly defining the crack front or specifying the virtual crack extension direction when evaluating the contour integral. In this paper, stress intensity factors (SIF) for various crack types in plates and pipes were calculated using the XFEM embedded in ABAQUS. These results were compared against handbook solutions, results from conventional finite element method, and results obtained from finite element alternating method (FEAM). Based on these results, applicability of the ABAQUS XFEM to stress intensity factor calculations was investigated. Discussions are provided on the advantages and limitations of the XFEM.


2021 ◽  
Vol 87 (2) ◽  
pp. 56-64
Author(s):  
G. Pluvinage

Different stress distributions for an elastic behavior are presented as analytical expressions for an ideal crack, a sharp notch and a blunt notch. The elastic plastic distribution at a blunt notch tip is analyzed. The concept of the notch stress intensity factor is deduced from the definition of the effective stress and the effective distance. The impacts of the notch radius and constraint on the critical notch stress intensity factor are presented. The paper ends with the presentation of the crack driving force Jρ for a notch in the elastic case and the impact of the notch radius on the notch fracture toughness Jρ,c. The notch fracture toughness Jρ,c is a measure of the fracture resistance which increases linearly with the notch radius due to the plastic work in the notch plastic zone. If this notch plastic zone does not invade totally the ligament, the notch fracture toughness Jρ,c is constant. This occurs when the notch radius is less than a critical one and there is no need to use the cracked specimen to measure a lower bound of the fracture resistance.


2017 ◽  
Vol 8 (5) ◽  
pp. 506-515 ◽  
Author(s):  
Raviraj M.S. ◽  
Sharanaprabhu C.M. ◽  
Mohankumar G.C.

Purpose The purpose of this paper is to present the determination of critical stress intensity factor (KC) both by experimental method and three-dimensional (3D) finite element simulations. Design/methodology/approach CT specimens of different compositions of Al6061-TiC composites (3wt%, 5wt% and 7wt% TiC) with variable crack length to width (a/W=0.3-0.6) ratios are machined from as-cast composite block. After fatigue pre-cracking the specimens to a required crack length, experimental load vs crack mouth opening displacement data are plotted to calculate the KC value. Elastic 3D finite element simulations have been conducted for CT specimens of various compositions and a/W ratios to compute KC. The experimental results indicate that the magnitude of KC depends on a/W ratios, and significantly decreases with increase in a/W ratios of the specimen. Findings From 3D finite element simulation, the KC results at the centre of CT specimens for various Al6061-TiC composites and a/W ratios show satisfactory agreement with experimental results compared to the surface. Originality/value The research work contained in this manuscript was conducted during 2015-2016. It is original work except where due reference is made. The authors confirm that the research in their work is original, and that all the data given in the article are real and authentic. If necessary, the paper can be recalled, and errors corrected.


Cellulose ◽  
2021 ◽  
Author(s):  
C. Fernández-Diego ◽  
I. A. Carrascal ◽  
A. Ortiz ◽  
I. Fernández ◽  
D. Ferreño ◽  
...  

AbstractOil-immersed transformers use paper and oil as insulation system which degrades slowly during the operation of these machines. Cellulose materials are used generally as insulation solid in power transformers. The degree of polymerization (DP), defined as number of repeating β-glucose residues in the cellulose molecule, is a critical property of cellulosic insulation material used in transformers, since it provides information about paper ageing and its mechanical strength. The fast-developing electric power industry demanding superior performance of electrical insulation materials has led to the development of new materials, as well as different drying techniques performed during transformer manufacturing and service when required. Both developments have caused some practical difficulties in the DP measurement. Moreover, the increasing interest in synthetic dielectric materials replacing cellulose materials requires measuring alternative properties to the DP to quantify the degradation of insulation solids over time. In this sense, this paper proposes the possibility of analyzing paper degradation through fracture toughness. This approach is different from the study of mechanical properties such as tensile strength or strain because it provides a tool for solving most practical problems in engineering mechanics, such as safety and life expectancy estimation of cracked structures and components which cannot to be considered through the traditional assessment of the mechanical resistance of the material. An accelerated thermal ageing of Kraft paper in mineral oil was carried out at 130 °C during different periods of time, to obtain information on the kinetics of the ageing degradation of the paper. Double-edged notched specimens were tested in tension to study their fracture toughness. The evolution of the load–displacement curves obtained for different ageing times at the ageing temperature of 130 °C was utilized to the determination of the stress intensity factor. Furthermore, different kinetic models based on this stress intensity factor were applied to relate its evolution over time as a function of the temperature. Finally, the correlation between the DP and stress intensity factor, which depends on the fiber angle, was also defined. Graphic abstract


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