scholarly journals Fracture toughness as an alternative approach to quantify the ageing of insulation paper in oil

Cellulose ◽  
2021 ◽  
Author(s):  
C. Fernández-Diego ◽  
I. A. Carrascal ◽  
A. Ortiz ◽  
I. Fernández ◽  
D. Ferreño ◽  
...  

AbstractOil-immersed transformers use paper and oil as insulation system which degrades slowly during the operation of these machines. Cellulose materials are used generally as insulation solid in power transformers. The degree of polymerization (DP), defined as number of repeating β-glucose residues in the cellulose molecule, is a critical property of cellulosic insulation material used in transformers, since it provides information about paper ageing and its mechanical strength. The fast-developing electric power industry demanding superior performance of electrical insulation materials has led to the development of new materials, as well as different drying techniques performed during transformer manufacturing and service when required. Both developments have caused some practical difficulties in the DP measurement. Moreover, the increasing interest in synthetic dielectric materials replacing cellulose materials requires measuring alternative properties to the DP to quantify the degradation of insulation solids over time. In this sense, this paper proposes the possibility of analyzing paper degradation through fracture toughness. This approach is different from the study of mechanical properties such as tensile strength or strain because it provides a tool for solving most practical problems in engineering mechanics, such as safety and life expectancy estimation of cracked structures and components which cannot to be considered through the traditional assessment of the mechanical resistance of the material. An accelerated thermal ageing of Kraft paper in mineral oil was carried out at 130 °C during different periods of time, to obtain information on the kinetics of the ageing degradation of the paper. Double-edged notched specimens were tested in tension to study their fracture toughness. The evolution of the load–displacement curves obtained for different ageing times at the ageing temperature of 130 °C was utilized to the determination of the stress intensity factor. Furthermore, different kinetic models based on this stress intensity factor were applied to relate its evolution over time as a function of the temperature. Finally, the correlation between the DP and stress intensity factor, which depends on the fiber angle, was also defined. Graphic abstract

2021 ◽  
Author(s):  
Cristina Fernández-Diego ◽  
Isidro Alfonso Carrascal ◽  
Alfredo Ortiz ◽  
Inmaculada Fernández ◽  
Diego Ferreño ◽  
...  

Abstract Oil-immersed transformers use paper and oil as insulation system which degrades slowly during the operation of these machines. The fast-developing electric power industry demands superior performance of electrical insulation materials which has led to the development of new materials whose measurement of the degree of polymerization has found some practical difficulties. Moreover, the increasing interest in synthetic dielectric materials replacing cellulose materials requires the use of alternative methods to the degree of polymerization to quantify the degradation of insulation solids over time. In this sense, this paper proposes the possibility of analyzing paper degradation through fracture toughness. An accelerated thermal ageing of Kraft paper in mineral oil was carried out at 130ºC during different periods of time, to obtain information on the kinetics of the ageing degradation of the paper. Double-edged notched specimens were tested in tension to study their fracture toughness. The evolution of the load-displacement curves obtained for different ageing times at the ageing temperature of 130°C was utilized to the determination of the stress intensity factor. Furthermore, different kinetic models based on this stress intensity factor were applied to relate its evolution over time as a function of the temperature. Finally, the correlation between the DP and stress intensity factor, which depends on the fiber angle, was also defined.


2021 ◽  
Vol 87 (2) ◽  
pp. 56-64
Author(s):  
G. Pluvinage

Different stress distributions for an elastic behavior are presented as analytical expressions for an ideal crack, a sharp notch and a blunt notch. The elastic plastic distribution at a blunt notch tip is analyzed. The concept of the notch stress intensity factor is deduced from the definition of the effective stress and the effective distance. The impacts of the notch radius and constraint on the critical notch stress intensity factor are presented. The paper ends with the presentation of the crack driving force Jρ for a notch in the elastic case and the impact of the notch radius on the notch fracture toughness Jρ,c. The notch fracture toughness Jρ,c is a measure of the fracture resistance which increases linearly with the notch radius due to the plastic work in the notch plastic zone. If this notch plastic zone does not invade totally the ligament, the notch fracture toughness Jρ,c is constant. This occurs when the notch radius is less than a critical one and there is no need to use the cracked specimen to measure a lower bound of the fracture resistance.


2010 ◽  
Vol 452-453 ◽  
pp. 473-476 ◽  
Author(s):  
Hong Bo Liu ◽  
Long Jun Xu ◽  
Shuang Li ◽  
Yong Song Shao

Brittle fracture was identified in many of prequalified weld joints in steel moment frames in the 1994 Nothridge earthquake. Then analyses of response and damage mechanism of beam-to-column connections under seismic load were widely studied in the world, but few people conduct the research on seismic-resistant behavior of beam-to-column web connections. To quantify the variation of stress intensity factor to weld root flaw sizes beam-to-column web connections with tapered beam flange plates, detailed 3D finite element analyses is used to study fracture toughness requirements in beam-to-column web connections, considering the large deformation, large strain, bolts pretension, bolt contact-slide, as well as material harden and soften. Fracture toughness demands are evaluated in terms of the mode I stress intensity factor. The stress intensity factor is calculated through a J-integral approach. The fracture toughness demands are studied for the flaw on the top of the beam flange and the bottom surface, respectively. Results indicate that the likelihood of top flange fractures is smaller than that of bottom flange fracture. Stress intensity factor is not uniform and is largest in the edge of beam flange. The fracture toughness in the edge of beam flange for web connections with step beam flange plates is 15% less than that for tapered beam flange plates.


Author(s):  
Wei Lu ◽  
Zheng He

As one of the most critical barrier of pressurized-water reactor, Reactor Pressurized Vessel (RPV) is exposed to high temperature, high pressure and irradiation. During the lifetime of RPV, the core belt material will become brittle under the influence of neutron irradiation. The ductile-brittle transition temperature will increase and upper shelf energy will decrease. Thus the structure integrity evaluation of RPV concerning brittle fracture is one of the most important tasks of RPV lifetime management. The non-LOCA accident of Rancho Seco nuclear power plant in 1978 indicates that the emergent cooling transients the sudden cooling down may accompany with the re-pressurize of main loop. The combination of pressure loads and thermal loads may induce a large tensile stress in RPV internal surface, which is the so called pressurized thermal shock (PTS). Due to the existence of welding cladding on the inner surface of RPV, the discontinuity of stress distribution on the cladding-base interface of RPV wall will make calculation of stress-intensity-factor (SIF) difficult. In present research, a two dimensional axial-symmetrical model is built and Finite Element Method (FEM) is adopted to calculate the transient thermal distribution and stress distribution. The influence function method is adopted to calculate crack SIF. Stress distributions in the base and cladding are decomposed respectively and SIFs are calculated respectively to obtain the crack SIF. ASME method is used to calculate the fracture toughness. Present PTS program is validated by the comparative benchmark calculation (the International Comparative Assessment Study of Pressurized Thermal-Shock in Reactor Pressure Vessels). The calculated SIF from present program lies in the reasonable region of the comparing group results. A LOCA transient is investigated with a semi-elliptical surface crack on the RPV beltline region. The temperature and stress distribution along the vessel wall during the transient are given. The stress intensity factors at the deepest and interface point are given respectively. The integrity of RPV under PTS transient is evaluated by comparing stress intensity factor with fracture toughness. Results indicate that the stress intensity factor will not exceed the fracture toughness of the RPV material. The difference between the stress intensity factor and fracture toughness reach a minimum value at the crack tip temperature 20°C. Present research gives a reliable and efficient program to perform RPV structure integrity assessment with surface crack under PTS, which is suitable for further parameter analysis and probabilistic analysis.


2002 ◽  
Vol 10 (3) ◽  
pp. 211-218
Author(s):  
Jeng-Shyong Lin ◽  
Sheng-Kuen Wu

In this work, the effect of heat treatment on the fracture toughness of glass fibre reinforced polypropylene was studied. Polypropylene blended with short glass fibres was injection-moulded. The moulded parts were heat treated at 150°C for 30 min. The crack growth resistance curve (R-curve) was measured to evaluate the effect of heat treatment on the fracture toughness, and to determine the stress intensity factor at the point of instability, KR(ins). The fracture surface was examined using scanning electron microscope to analyze the fracture mechanism. The results show that the stress intensity factor at the unstable fracture point KR(ins) increases with the initial crack length.


2011 ◽  
Vol 462-463 ◽  
pp. 972-978
Author(s):  
Yoshihisa Sakaida ◽  
Hajime Yoshida ◽  
Shotaro Mori

Three types of polycrystalline alumina, one pressureless and two hot press sintered Al2O3, were used to examine the effects of the characteristics of microstructure and crack face bridging on fracture toughness. The crack opening displacements and microstructures along the pop-in crack of single edge precracked beam (SEPB) specimens were observed in situ at a constant applied stress intensity factor by scanning electron microscopy (SEM). The bridging stress distribution could be determined from the measured crack opening displacement by three-dimensional finite element analysis, and then the stress intensity factor and stress shielding effect at the crack tip could also be determined. Intergranular microcracks of toughened Al2O3 were deflected by a complicated microstructure, and crack closure due to bridging grains was observed near the crack tip. Bridging stress of Al2O3 was compressive perpendicular to the crack face and was distributed behind the crack tip. The maximum bridging stress of two hot press sintered Al2O3 was about twice as large as that of pressureless sintered Al2O3. The fracture toughness of hot press sintered Al2O3 was, therefore, higher than that of pressureless sintered Al2O3, because the total amount of bridging stress and stress shielding effect increased with increasing magnitude of microcrack deflection and the number of interlocking grains.


1988 ◽  
Vol 110 (4) ◽  
pp. 409-413
Author(s):  
W. Shen ◽  
S.-Z. Lin

In this paper linear elastic fracture mechanics is used to evaluate the fracture toughness of sea ice, which was collected from Bohai Bay and researched experimentally in the recent 84/85 winter. The value of fracture toughness and its trend under different loading rate is analyzed. Not only the fracture toughness of mode I is discussed, but also the fracture criterion of II and combined mode is firstly investigated. If the rate is not too low, the critical stress intensity factor KIIC does not vary with the variation of stress intensity factor rate K˙II. Experimental results of sea ice under combined fracture mode coincide well with the criterion obtained from the strain energy density factor theorem. But this theorem cannot be employed so well to determine the orientation of crack propagating tendency.


Author(s):  
Marius Gintalas ◽  
Robert A. Ainsworth

The paper presents T-stress solutions developed to characterize constraint levels in large-scale cracked pipes and elbows. Stress intensity factor, KI, solutions for pipes and elbows are normalised by material fracture toughness to define the Kr parameter in fitness-for-service procedures, such as R6. Adding knowledge on levels of T-stress allows more advanced analysis through a normalised constraint parameter βT. The paper presents analyses for 6 pipes and 8 elbows. Values of the normalised constraint parameter βT are calculated for each pipe and elbow at the experimentally measured crack initiation point. Comparison of constraint levels in the pipes and elbows with those in various types of fracture toughness specimen are used to predict the initiation loads using the R6 method and to provide guidelines for transferability.


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