Research on Temperature Field of Nano-Composite Ceramics by Multi-Ultrasonic Grinding

2012 ◽  
Vol 522 ◽  
pp. 26-30 ◽  
Author(s):  
Jin Xue Xue ◽  
Bo Zhao
Keyword(s):  
Temperature Field ◽  
Surface Temperature ◽  
High Surface ◽  
Grinding Wheel ◽  
Grinding Temperature ◽  
Workpiece Surface ◽  
Grinding Parameters ◽  
Ultrasonic Grinding ◽  
Orthogonal Experiments ◽  
Grinding Temperature Field

In processing of structure ceramics materials with diamond grinding wheel, grinding heat is one of vital factors influencing workpiece surface quality. Grinding parameters have important influences on workpiece surface temperature distribution. Contrast experiments on grinding temperature field of ZrO2 in common and ultrasonic grinding were carried out in the paper by manual thermocouple method. The relationship between grinding parameters and temperature were researched theoretically and experimentally. The results show that the farther the distance from grinding surface, the smaller the peak value of temperature is. With the increases of grinding depth, grinding speed and feedrate, the surface temperature will heightens accordingly. It was proved that grinding depth is the most vital factor influencing grinding temperature field through orthogonal experiments. Furthermore, comparing with high surface layer temperature which often results in grinding burn in traditional grinding, ultrasonic grinding can reduce grinding temperature effectively.

Experimental Temperature Studies on Two Dimensional Ultrasonic Vibration Grinding the Nano-ZrO2 Ceramics

2009 ◽  
Vol 416 ◽  
pp. 540-545
Author(s):  
Ping Yan Bian ◽  
Bo Zhao ◽  
Yu Li
Keyword(s):  
Surface Temperature ◽  
Ultrasonic Vibration ◽  
High Surface ◽  
Grinding Wheel ◽  
Grinding Temperature ◽  
Two Dimensional ◽  
Workpiece Surface ◽  
Grinding Parameters ◽  
Thermocouple Method ◽  
The Relationship

In processing of engineering ceramics materials with diamond grinding wheel, grinding heat is one of vital factors influencing workpiece surface quality. Grinding parameters have important influences on workpiece surface temperature distributions. Contrast experiments on grinding temperature of nanoZrO2 under common and two dimensional ultrasonic vibration grinding(TDUVG) were carried out in this paper by manual thermocouple method. The relationship between grinding parameters and grinding temperature was clarified through theoretical analysis and experiment confirmation. The research results show that with the increases of grinding depth, grinding speed, and decrease of working table speed, the workpiece’s surface temperature would heighten accordingly. Furthermore, comparing with high surface layer temperature in common grinding, which often results in grinding burn, TDUVG can reduce grinding temperature effectively.

Experimental Investigations on the Grinding Temperature of the Superhard Grinding Wheel with Ordering Abrasive Pattern

2015 ◽  
Vol 713-715 ◽  
pp. 90-94
Author(s):  
Long Xiang ◽  
Yu Shan Lu ◽  
Jun Wang ◽  
Zhi Zhen Liu ◽  
Shan Zhang ◽  
...  
Keyword(s):  
Temperature Distribution ◽  
Experimental Results ◽  
Experimental Investigations ◽  
Grinding Wheel ◽  
Grinding Temperature ◽  
Workpiece Surface ◽  
Phyllotactic Pattern ◽  
Grinding Parameters ◽  
Matrix Dislocation

In the area of grinding, ordering the abrasive gains is one of the key ways to improve the grinding wheel performance. In this article, the experimental investigations on the grinding temperature were carried out including using the superhard abrasive grinding wheel with phyllotactic, matrix, dislocation and disordered configuration, the temperature distribution of the grinding workpiece surface and the effects of grinding parameters on the temperature of workpiece surface have been obtained. The experimental results showed that the grinding temperature can be reduced efficiently by choicing the grinding wheel with abrasive phyllotactic pattern.

Experiment Research on Temperature Field in Ultrasonic Assisted Grinding Engineering Ceramics

2007 ◽  
Vol 364-366 ◽  
pp. 728-732 ◽  
Author(s):  
Guo Fu Gao ◽  
Chuan Shao Liu ◽  
Bo Zhao ◽  
Feng Jiao ◽  
Qing Hua Kong
Keyword(s):  
Surface Temperature ◽  
Ground Surface ◽  
Ceramic Materials ◽  
Grinding Wheel ◽  
Key Factors ◽  
Engineering Ceramics ◽  
Grinding Parameters ◽  
Orthogonal Experiments ◽  
Ultrasonic Assisted ◽  
The Relationship

As one of the key factors grinding heat has a significant effect on the ground surface quality in grinding engineering ceramics using diamond grinding wheel. Differences between mechanical and physical performances of ceramic materials and grinding parameters have important influences on the surface temperature distribution. In the present research, experiments with/without ultrasonic assistance were carried out to study the temperature characteristics in the grinding field by thermocouple in grinding ZrO2 and Al2O3 engineering ceramics respectively. Moreover, the theoretical analysis and the experiment confirmation for the relationship between grinding parameters and temperature have been discussed. The results show that the further the heat source keeps against grinding surface, the lower the peak value of temperature, and the surface temperature increases with the grinding depth, grinding speed and work table speed. According to the results of orthogonal experiments on grinding parameters, the grinding depth is the most important factor affecting the grinding temperature on the workpiece surface.

Temperature Field and Thermal Residual Stress of Grinding GH4169 with Conventional Aluminum Oxide Wheel

2013 ◽  
Vol 589-590 ◽  
pp. 238-244
Author(s):  
Tao Wang ◽  
Guo Ding Chen
Keyword(s):  
Finite Element Method ◽  
Residual Stress ◽  
Finite Element ◽  
Temperature Field ◽  
Aluminum Oxide ◽  
Thermal Residual Stress ◽  
Grinding Temperature ◽  
Grinding Parameters ◽  
Grinding Temperature Field ◽  
Element Method

The constitutive relationship of GH4169 superalloy was investigated. The grinding thermal load acting on GH4169 workpiece in grinding process with conventional aluminum oxide wheel was determined by using the method combining finite element method (FEM) with experiment. The grinding temperature field and grinding thermal residual stress generated in GH4169 were calculated via finite element method (FEM). Finally, the relation between grinding parameters and grinding temperature field and that between grinding parameters and thermal residual stress were discussed.

Finite Element Simulation of Temperature Field during Grinding of SiCp/Al Composites

2011 ◽  
Vol 487 ◽  
pp. 70-74 ◽  
Author(s):  
C.Y. Zhang ◽  
Li Zhou ◽  
Shu Tao Huang
Keyword(s):  
Finite Element ◽  
Temperature Field ◽  
Diamond Wheel ◽  
Grinding Wheel ◽  
Grinding Process ◽  
Grinding Temperature ◽  
Grinding Forces ◽  
Temperature Distributions ◽  
Element Simulation ◽  
Grinding Temperature Field

Based on the theory of grinding temperature field and the grinding forces obtained from the experiment, the heat flow during grinding of SiCp/Al composites was calculated. The temperature distributions have been simulated during grinding process in the case of diamond wheel and SiC wheel. The effects of grinding wheel, workpiece speed and grinding depth on the grinding temperature field were discussed. The results show that the grinding temperature with SiC wheel is much higher than that of diamond wheel in the same grinding condition, and the grinding temperature gradually decreases with the increasing of the workpiece speed or the decreasing of the grinding depth for both the diamond wheel and SiC wheel.

Finite Element Analysis of Grinding Temperature Field for NMQL in Nickel-Base Alloy Grinding

2020 ◽  
pp. 102-131
Keyword(s):  
Finite Element ◽  
Temperature Field ◽  
High Efficiency ◽  
Base Alloy ◽  
Grinding Temperature ◽  
Element Analysis ◽  
Element Simulation ◽  
Step Algorithm ◽  
Nickel Base ◽  
Grinding Temperature Field

Temperature is not only an important parameter in machining, but also an important basis for process optimization. Accurate prediction and reasonable analysis of grinding temperature is of great and far-reaching significance to the development and promotion of nanofluid micro-lubrication. In this chapter, the mathematical model of finite element simulation of temperature field of high efficiency deep grinding under four kinds of cooling lubrication conditions is established, and the three boundary conditions and the constraints of simulation model are established, and the mesh division and time step algorithm are determined respectively. Using ABAQUS simulation platform and theoretical model to simulate grinding temperature field, the distribution characteristics of grinding temperature field under different working conditions are analyzed from different directions, different grinding depths, and different workpiece materials.

A Study on the Grinding Temperature Field for Titanium Alloy

2007 ◽  
Vol 339 ◽  
pp. 45-49
Author(s):  
W. Li ◽  
Tong Xing ◽  
Bao Xiang Qiu ◽  
Gang Xiang Hu ◽  
Yang Fu Jin
Keyword(s):  
Finite Element ◽  
Temperature Field ◽  
Heat Source ◽  
Simulation Software ◽  
Transient Temperature ◽  
Fe Model ◽  
Grinding Temperature ◽  
Wet Grinding ◽  
Dry Grinding ◽  
Grinding Temperature Field

A reasonable finite element (FE) model of grinding temperature field has been developed on the basis of analysis of the transient temperature field， and three kinds of boundary conditions are loaded on the element of a moving heat source. The study, which is based on the finite element principle, has been carried out using the numerical simulation software ANSYS. Many results have been obtained including three dimensional temperature distribution map. The simulated results under different conditions show good agreement with the experimental results. With the comparison of the dry-grinding and wet-grinding, the result shows that the wet-grinding temperature with a proper grinding fluid is rather lower than the dry-grinding temperature. Finally, the variable coefficient of convective heat transfer and the different form heat source have been discussed in detail.

Exploration on Grinding Temperature Field Based on Water Vapor Cooling

2013 ◽  
Vol 820 ◽  
pp. 170-174
Author(s):  
Li Gang Zhao ◽  
Qing Ming Ding ◽  
Jia Long Ren
Keyword(s):  
Temperature Field ◽  
Water Vapor ◽  
Experimental Studies ◽  
Test Methods ◽  
Grinding Temperature ◽  
Machined Surface ◽  
Ansys Simulation ◽  
Dry Grinding ◽  
Grinding Temperature Field ◽  
Zone Temperature

To explore the influence of the water vapor cooling conditions on grinding temperature field of titanium alloy TC4 material, ANSYS simulation and test methods are adopted in this paper. Simulation and experimental studies show that: water vapor as coolant can reduce the surface temperature of the workpiece quickly by changing the wheel speed, workpiece speed and cutting depth; Water vapor cooling can control the grinding zone temperature below 400 °C on certain conditions, and compared with dry grinding it can reduce more than 50%; The grinding zone temperature can significantly be reduced by optimizing the grinding process parameters and improving the quality of the machined surface.

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