Experimental & Numerical Study of the Hot Upsetting of Weld Cladded Billets

The presented work is dedicated to studying the forgeability of bimaterial cladded workpiece. Hot upsetting tests of cylindrical low carbon steel (C15) billets weld cladded (MIG) by stainless steel (SS316L) are experimentally and numerically studied. Upsetting tests with different upsetting ratios are performed in different tribology conditions at 1050°C which is within the better forgeability temperature range of both substrate and cladding materials[ ]. Slab model and finite-element simulation are conducted to parametrically study the potential forgeability of the bimaterial cladded workpiece. The viscoplastic law is adopted to model the friction at the die/billet interface. The friction condition at the die/billet interface has a great impact on the final material distribution, forging effort and cracking occurrence. With Latham and Cockcroft Criterion, the possibility and potential position of cracks could be predicted.

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Numerical Analysis of Residual Stresses in V-Butt Welded Joint of Two Dissimilar Pipes

Volume 2B: Advanced Manufacturing ◽

10.1115/imece2013-62873 ◽

2013 ◽

Author(s):

Gurinder Singh Brar ◽

Gurdeep Singh

Keyword(s):

Residual Stress ◽

Finite Element ◽

Stainless Steel ◽

Carbon Steel ◽

Residual Stresses ◽

Filler Metal ◽

Welded Joint ◽

Low Carbon Steel ◽

Stress Distributions ◽

Low Carbon

In this paper a three-dimensional welding simulation was carried out by commercially available finite element software to predict temperature and the residual stress distributions in V-butt welded joint of two dissimilar pipes. Low carbon steel and stainless steel pipe welding is widely used in a variety of engineering applications such as oil and gas industries, nuclear and thermal power plants and chemical plants. Inelastic deformations during heat treatment are the major cause of residual stress. Heat during welding causes localized expansion as some areas cool and contract more than others. The stress variation in the weldment can be very complex and can vary between compressive and tensile stresses. The mismatching (in the weld in general) occurs due to joint geometry and plate thickness. Welding procedures and degree of restraints also influences the residual stress distributions. To understand the behavior of residual stress, two dissimilar pipes one of stainless steel and another of low carbon steel with outer diameter of 356 mm and internal diameter 240 mm were butt welded. The welding was completed in three passes. The first pass was performed by Manual TIG Welding using ER 309L as a filler metal. The remaining weld passes were welded by Manual Metal Arc Welding (MMAW) and ER 309L-16 was used as a filler metal. During each pass, attained peak temperature and variation of residual stresses and magnitude of axial stress and hoop stress in pipes has been calculated. The results obtained by finite element method agree well with those from Ultrasonic technique (UT) and Hole Drilling Strain-Gauge (HDSG) as published by Akhshik and Moharrami (2009) for the improvement in accuracy of the measurements of residual stresses.

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Finite Element Analysis of Carbon Diffusion at 930 ℃ in an Ultra-Low Carbon Steel for Hot Press Forming

Korean Journal of Metals and Materials ◽

10.3365/kjmm.2013.51.9.651 ◽

2013 ◽

Vol 51 (9) ◽

pp. 651-654 ◽

Cited By ~ 1

Author(s):

Soo Young Kang ◽

Byeongsik Ko

Keyword(s):

Finite Element Analysis ◽

Finite Element ◽

Carbon Steel ◽

Low Carbon Steel ◽

Carbon Diffusion ◽

Low Carbon ◽

Hot Press ◽

Element Analysis ◽

Hot Press Forming ◽

Ultra Low Carbon Steel

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Estimation of Some Mechanical Properties for Similar & Dissimilar Welded Joints

Wasit Journal of Engineering Sciences ◽

10.31185/ejuow.vol2.iss1.24 ◽

2014 ◽

Vol 2 (1) ◽

pp. 59-76

Author(s):

Abdullah Daie'e Assi

Keyword(s):

Stainless Steel ◽

Carbon Steel ◽

Austenitic Stainless Steel ◽

Base Metal ◽

Welded Joints ◽

Plate Thickness ◽

Low Carbon Steel ◽

Dissimilar Metals ◽

Low Carbon ◽

Steel Type

This research deals with the choice of the suitable filler metal to weld the similar and dissimilar metals (Low carbon steel type A516 & Austenitic stainless steel type 316L) under constant conditions such as, plate thickness (6 mm), voltage (78 v), current (120 A), straight polarity. This research deals with three major parts. The first parts Four types of electrodes were used for welding of dissimilar metals (C.St A516 And St.St 316L) two from mild steel (E7018, E6013) and other two from austenitic stainless steel (E309L, E308L) various inspection were carried out include (Visual T., X-ray T., δ- Ferrite phase T., and Microstructures T.) and mechanical testing include (tensile T., bending T. and micro hardness T.) The second parts done by used the same parameters to welding similar metals from (C.St A516) Or (St.St 316L). The third parts deals with welding of dissimilar weldments (C.St And St.St) by two processes, gas tungsten are welding (GTAW) and shielded metal are welding (SMAW). The results indicated that the spread of carbon from low carbon steel to the welding zone in the case of welding stainless steel elect pole (E309L) led to Configuration Carbides and then high hardness the link to high values compared with the base metal. In most similar weldments showed hardness of the welding area is higher than the hardness of the base metal. The electrode (E309L) is the most suitable to welding dissimilar metals from (C.St A516 With St.St 316L). The results also showed that the method of welding (GTAW) were better than the method of welding (SMAW) in dissimilar welded joints (St.St 316L with C.St A516) in terms of irregular shape and integrity of the welding defects, as well as characterized this weldments the high-lift and resistance ductility good when using the welding conditions are similar.

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