Study of Friction and Wear Behavior of C/C Composite under Electrical Sliding

2015 ◽  
Vol 642 ◽  
pp. 19-23
Author(s):  
Shang Guan Bao ◽  
Yi Fan Wang ◽  
Zhen Hai Yang ◽  
Yong Zhen Zhang ◽  
Yue Chen ◽  
...  

Using C/C composite and chrome bronze as a friction couple, the frictional wear properties of C/C composite with electric current is studied in this paper. The results have shown that current, velocity and load are important factors to affect the frictional wear properties of C/C composite with electric current. Wear rate of C/C composite increases with the increase of arc energy .The coefficient of friction and the wear rate increase with the increase of velocity when the electric current is constant of 100A. The coefficient of friction increases but the wear rate decreases with the increase of load when the electric current is constant at 100A. The coefficient of friction decreases but the wear rate increases with the increase of current when the load is constant of 80N. Comparing with no electric current, the coefficient of friction of C/C composite with electric current decreases but the wear rate of that increases obviously. The wear mechanism of C/C composite is mainly of electric wear caused by arc erosion under the condition of current-carrying.

2014 ◽  
Vol 8 (1) ◽  
pp. 125-128 ◽  
Author(s):  
Tao Ding ◽  
Wenjing Xuan ◽  
Qiudong He ◽  
Hao Wu ◽  
Wei Xiong

A series of experiments on friction and wear properties of carbon strip rubbing against copper contact wire is performed on high-speed friction and wear tester with electric current. The results show that the friction coefficient is generally maintained between 0.24 and 0.37. In the absence of electric current, the coefficient of friction is higher than that in the presence of electric current. The wear rate of carbon strip materials is generally not more than 0.014g/km. In particular, the wear rate under the electric current of 240 A is 14 times more than that in the absence of electric current. By observing the scar of worn surface with optical microscope, it can be found that there are obvious slip scars and arc erosive pits. The dominated wear mechanisms are abrasive wear and arc erosion in electrical sliding frictional process.


2013 ◽  
Vol 423-426 ◽  
pp. 797-800 ◽  
Author(s):  
Tao Ding ◽  
Wen Jing Xuan ◽  
Yu Mei Li ◽  
Shu Fen Xiao

An experimental study on friction and wear properties of carbon strip rubbing against copper contact wire was carried out on a pin-on-disc frictional tester under electric current. The result indicates that the coefficient of friction slowly increases with increasing of electric current. The value of friction coefficient is low, generally not more than 0.125. The wear volume of pin specimen increases with increasing of electric current. The wear volume of pin specimen is very low, generally not more than 0.075g. Through observing the SEM morphology of worn specimens, it can be found that there are obvious pits of arc ablation and traces of melting metal on worn surface. Worn surfaces of the worn specimens are analyzed by an energy dispersive X-ray spectroscopy. It can be observed that the oxidation wear occurs in the frictional process due to arc erosion and significant temperature rise. Therefore the arc erosion and oxidation wear are a main wear mechanism accompanied by materials transferring in the process of electrical sliding friction.


2021 ◽  
Vol 406 ◽  
pp. 229-239
Author(s):  
Mohamed Nabil Bachirbey ◽  
Mohammed Seyf Eddine Bougoffa ◽  
Chahrazed Benouali ◽  
Tahar Sayah

The present work aims at the study of the dry disc pion contact and the complex phenomenon of the wear as well as the sliding friction of our sample elaborated by a hot isotactic compression and the pion. This study consists in determining the coefficient of friction and the influence of the tribological parameters on this phenomenon as well as determining the loss of mass and the wear rate of study sample. In order to enhance the assurance of the validity of the results of tribological study of Ni-Cr-B-Si-C-W alloy in laboratories and compare that to the tribological conditions in reality and industries. This work presents the results of the new approach to compares the wear behavior of the sample between a theoretical study (tribometer)and another in service (a test bench) that reproduces approximately the same conditions as the tribometer (normal load, sliding speed and distance traveled) by measuring the loss of mass and wear rate.


2017 ◽  
Vol 25 (3) ◽  
pp. 193-198 ◽  
Author(s):  
A. Madhanagopal ◽  
S. Gopalakannan

This study determines the friction and the wear properties of the unidirectional glass epoxy composite with Gr, SiC TiO2 powder by using pin on disk apparatus. This tribological data is obtained in dry sliding condition for a constant sliding time of 30 minutes. Test specimens are prepared using hand lay-up process and by varying the different (2, 5, 7) percentage each of graphite and SiC, TiO2 particles addition for the combination of fiber and matrix. The tests are performed by varying the operating parameters of contact pressure (p) and velocity (v). The composites (2% 5%, and 7%) are worn by dry sliding at the steel counter face under ambient conditions. The coefficient of friction reaches maximum of 0.78 at 2 kg load, 2 m/s velocity with testing time duration of 24 min. whereas 5%, 7% sample shows the coefficient of friction 0.28, 0.25 respectively. The specific wear rate value drops to 0.79 (mm3/N-m×10−6) at 2 kg load at 2 m/s velocity for the 5% specimen. The maximum reduction in the specific wear rate at 3 kg load, 1m/s velocity is 32.7 percentages, 5.63 percentages for the 5,7 percentage specimen compared to 2% specimen for the graphite and SiC, TiO2 particle filled composite specimen respectively. The SEM images are also taken to support the results.


2010 ◽  
Vol 150-151 ◽  
pp. 1106-1109 ◽  
Author(s):  
Yong Kun Wang ◽  
Li Chen ◽  
Zhi Wei Xu

The glass fiber (GF) reinforced epoxy (EP) composites filled by nano-Al2O3, nano-TiO2, nano-SiO2 and multi-walled carbon nanotubes (MWCNTs) were prepared. The friction and wear behavior of composites under dry condition were evaluated with block-on-ring friction and wear tester. The morphologies of the worn surfaces of the composites were analyzed by scanning electric microscopy (SEM). The results show that 0.5 wt% MWCNTs and nano-TiO2 can significantly lower the friction coefficient and specific wear rate of composites, respectively, while 0.5 wt% nano-SiO2 and nano-Al2O3 can slightly lower the friction coefficient and specific wear rate of the composites.


Author(s):  
R. Bertolini ◽  
A. Ghiotti ◽  
S. Bruschi

AbstractEven if titanium alloys are widely used for biomedical applications, the tendency they show to wear is a matter of concern for their durability. In this research work, Ultrasonic Vibration Turning (UVT) was used to generate texturized surfaces on Ti6Al4V cylinders for improving their wear performances. To prove that, in vitro wear tests were performed, during which the UVT-ed Ti6Al4V cylinders were made to slide against polyethylene disks to replicate a currently used biomedical pair. It was shown that the UVT-ed Ti6Al4V cylinders were characterized by enhanced performances in terms of coefficient of friction and wear rate, which were reduced to 52 and 25%, respectively, compared to polished Ti6Al4V surfaces.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Rama Krishna S. ◽  
Patta Lokanadham

Purpose The purpose of the present paper aims to, study the coefficient of friction and wear behavior of nickel based super alloys used in manufacturing of gas and steam turbine blades. In present paper, parametric study focuses on normal load, dry sliding velocity and contact temperature influence on coefficient of friction and wear of a nickel based super alloy material. Design/methodology/approach Experimental investigation is carried out to know the effect of varying load at constant sliding velocity and varying sliding velocity at constant load on coefficient of friction and wear behavior of nickel based super alloy material. The experiments are carried out on a nickel based super alloy material using pin on disk apparatus by load ranging from 30 N to 90 N and sliding velocity from 1.34 m/s to 2.67 m/s. The contact temperature between pin and disk is measured using K-type thermocouple for all test conditions to know effect of contact temperature on coefficient of friction and wear behavior of nickel based super alloy material. Analytical calculations are carried out to find wear rate and wear coefficient of the test specimen and are compared with experimental results for validation of experimental setup. Regression equations are generated from experimental results to estimate coefficient of friction and wear in the range of test conditions. Findings From the experimental results, it is observed that by increasing the normal load or sliding velocity, the contact temperature between the pin and disk increases, the coefficient of friction decreases and wear increases. Analysis of variance (ANOVA) is used to study the influence of individual parameters like normal load, dry sliding speed and sliding distance on the coefficient of friction and wear of nickel based super alloy material. Originality/value This is the first time to study effect of contact temperature on the coefficient of friction and wear behavior of nickel-based super alloy used for gas and steam turbine blades. Separate regression equations have been developed to determine the coefficient of friction and wear for the entire range of speed of gas turbine blades made of nickel based super alloy. The regression equations are also validated against experimental results.


2011 ◽  
Vol 421 ◽  
pp. 147-150 ◽  
Author(s):  
Xiao Wei Tian ◽  
Yi Sheng Zhang ◽  
Zheng Wang ◽  
Hong Qing Li ◽  
Liang Wang ◽  
...  

Hot stamping has become the main technology to produce complex-shaped high-strength steel components. However, hot sheet metal forming can cause high rates of die wear and the scratching of the productions. A hot drawing tribo-simulator was designed to investigate the friction and wear behavior of high strength steel at elevate temperature. The value of the friction coefficient was obtained to examine the function of the tribo-simulator. The results prove that the coefficient of friction in hot stamping can be measured using this tribo-simulator. Moreover, the coefficient of friction is able to be used in finite element simulation to improve the accuracy of the modeling results and it is also an important indicator to evaluate the tribological behavior between the die and sheet metal.


2017 ◽  
Vol 69 (6) ◽  
pp. 912-918 ◽  
Author(s):  
Peng Zhang ◽  
Gwanghee Lee ◽  
Chulhee Lee ◽  
Hyung Yoon

Purpose The purpose of this paper is to carry out research on friction and wear behavior of pin-bushing with magnetorheological fluids (MRFs). Design/methodology/approach The oscillation friction characteristics of MRFs with a magnetic field are evaluated by a pin-bushing friction wear tester. The housing is adjusted to apply the magnetic field to MRFs. Experiments are carried out with and without a magnetic field, and the coefficient of friction and temperature on the contact interface are measured. The surfaces of the pin and bushing are also examined by a surface profilometer and an optical microscope before and after tests. The experiment results show a lower coefficient of friction is observed when a magnetic field is applied. Findings The temperature is lowest when grease is used. The case when a magnetic field is present shows the higher temperature. The coefficient of friction is higher than grease lubrication when an MRF is applied. The coefficient of friction of the pin-bushing is lowest with grease and highest when a magnetic field is present. The friction coefficient of grease and MRFs decreases as the load increases and remains stable after 3 kN is added. The roughness, surface profile and morphology of the pin show the best results when grease is used as compared with MRFs. Originality/value The tribology characteristic of pin-bushing with MRFs shows more deficiency than that with grease. Nevertheless, it is necessary to carry out the research on the friction and wear characteristics of a pin-bushing with MRFs, as it is expected to increase the load-carrying capacity when an MRF is applied to the pin-bush system. Better friction and wear characteristics could be achieved by enhancing the property of MRFs.


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