Effect of Process Parameters on Microstructure and Mechanical Properties of Direct Laser Deposited Cold-Resistant Steel 09CrNi2MoCu for Arctic Application

2019 ◽  
Vol 822 ◽  
pp. 410-417 ◽  
Author(s):  
R.V. Mendagaliev ◽  
Sergei Yu. Ivanov ◽  
S.G. Petrova

Effect of process parameters of microstructure formation and mechanical properties of direct laser deposited parts of cold-resistant steel 09CrNi2MoCu is studied. Due to local properties of buildup depends on thermal cycle during fabrication simulation of temperature field was carried out. The following cases were analysed: deposition of the first layer on massive substrate and deposition of a layer on the buildup far from the substrate. It was established that one time high temperature reheating of deposited layer has no effect on hardness while additional reheating up to lower temperature leads to considerable decrease in hardness by 87-100 HV. Far from substrate hardness and microstructure bands of 0.7-0.8 mm thickness have a hardness variation in the range of 250-300 HV. The area close to the substrate has a microstructure of upper bainite with higher hardness due to higher cooling rates during deposition. In the process of deposited, at a higher power, a quick process of heating and cooling occurs, and vice versa, which forms various products of bainite transformation. From the obtained modes were presented the results of tests for impact strength at low temperatures.

2019 ◽  
Vol 822 ◽  
pp. 418-424 ◽  
Author(s):  
Y.A. Bistrova ◽  
E.A. Shirokina ◽  
R.V. Mendagaliev ◽  
M.O. Gushchina ◽  
A. Unt

Review focuses on describing of mechanical properties of the components manufactured via direct laser depositionfrom cold resistant steel material. The results of tensile and impact testing are presented and microstructures of the fractures are shown. The process of laser deposition of cold-resistant steels, the formation of structures, as well as the mechanical properties of these samples are poorly understood. The results of tensile and impact tests are presented, and microstructures are shown. Mechanical tests for impact strength were carried out at a temperature of -40˚С, with different laser radiation powers. The results are given using the as-received powder, as well as used powder with a different mixing ratio, and the results are analyzed. As a result of the study, it was found that the fractional composition of the 09XH2MD alloy powder affects the mechanical characteristics of samples obtained by direct laser deposition. The effect of recycled powder on the mechanical properties of the obtained samples is given, the optimal laser deposition regimes are selected


Author(s):  
Allen Bagheri ◽  
Nima Shamsaei ◽  
Scott M. Thompson

Laser Engineered Net Shaping (LENS®) is a Direct Laser Deposition (DLD) additive manufacturing technology that can be used for directly building complex 3D components from metal powders in a combined deposition/laser-melting process. In this study, the effect of LENS process parameters, such as laser power, powder feed rate and traverse speed, on the resultant microstructure, hardness and tensile strength of Ti-6Al-4V components is experimentally investigated. Optical Microscopy (OM) and Scanning Electron Microscopy (SEM) are used to characterize the microstructure in terms of grain size and morphology. Relationships between process parameters and the microstructural/mechanical properties are provided. Results indicate that the scale of columnar grains increases with slower laser traverse speeds while other process parameters are maintained constant. The size of the α and β laths increases with higher laser powers and slower traverse speeds. The ultimate tensile and yield strengths of the LENS specimens were found to be higher than those of cast and wrought materials, and this can be generally attributed to the different cooling rates inherent to LENS — which impacts grain size. The percent elongation to failure, however, was consistently lower than that of the wrought material.


2020 ◽  
Vol 299 ◽  
pp. 716-722 ◽  
Author(s):  
S.A. Shalnova ◽  
O.G. Klimova-Korsmik ◽  
G.A. Turichin ◽  
M.O. Gushchina

In this paper, the effect of process parameters on quality of fabricated wall, the phase composition, microhardness, and mechanical properties of the Ti-6Al-4V titanium sample, obtained by direct laser deposition, was considered. To determine the characteristics of the samples the X-ray diffraction, scanning electron microscopy, Vickers microhardness measurements, and uniaxial tensile tests were used. It is shown that the process parameters with the same speed, oscillation amplitude and peak value of heat flux have a similar wall thickness but different waviness with high mechanical properties.


2018 ◽  
Vol 18 (1) ◽  
pp. 125-135
Author(s):  
Sattar H A Alfatlawi

One of ways to improve properties of materials without changing the product shape toobtain the desired engineering applications is heating and cooling under effect of controlledsequence of heat treatment. The main aim of this study was to investigate the effect ofheating and cooling on the surface roughness, microstructure and some selected propertiessuch as the hardness and impact strength of Medium Carbon Steel which treated at differenttypes of heat treatment processes. Heat treatment achieved in this work was respectively,heating, quenching and tempering. The specimens were heated to 850°C and left for 45minutes inside the furnace as a holding time at that temperature, then quenching process wasperformed in four types of quenching media (still air, cold water (2°C), oil and polymersolution), respectively. Thereafter, the samples were tempered at 200°C, 400°C, and 600°Cwith one hour as a soaking time for each temperature, then were all cooled by still air. Whenthe heat treatment process was completed, the surface roughness, hardness, impact strengthand microstructure tests were performed. The results showed a change and clearimprovement of surface roughness, mechanical properties and microstructure afterquenching was achieved, as well as the change that took place due to the increasingtoughness and ductility by reducing of brittleness of samples.


Alloy Digest ◽  
1993 ◽  
Vol 42 (11) ◽  

Abstract REMANIT 4439 is a highly corrosion resistant steel with low carbon content, an addition of nitrogen to enhance both mechanical properties and corrosion resistance, and higher molybdenum than most stainless steels to resist pitting and crevice corrosion in chloride media. This datasheet provides information on composition, physical properties, and elasticity. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: SS-556. Producer or source: Thyssen Stahl AG.


Alloy Digest ◽  
1963 ◽  
Vol 12 (12) ◽  

Abstract Timken 16-15-6 is a non-magnetic, austenitic, corrosion and heat resistant steel having high creep resistance at elevated temperatures and good corrosion and oxidation resistance. It age-hardens at elevated temperatures after solution quenching, and possesses very high mechanical properties. This datasheet provides information on composition, microstructure, hardness, and tensile properties as well as creep. It also includes information on forming, heat treating, machining, and joining. Filing Code: SS-150. Producer or source: Timken Roller Bearing Company.


Alloy Digest ◽  
2008 ◽  
Vol 57 (12) ◽  

Abstract Ferrium S53 was developed for use as a structural corrosion resistant steel for aircraft landing gear. S53 has a corrosion resistance equivalent to 440C, strength equivalent to or better than 300M (AMS 6257A) and SAE 4340 (see Mechanical Properties), optimum microstructure features for maximum fatigue resistance, and a surface hardenability equal to or greater than 67 HRC for wear and fatigue. This datasheet is an update to Alloy Digest SS-942 and SS-1003. This datasheet provides information on composition, physical properties, hardness, and tensile properties as well as fracture toughness. It also includes information on corrosion resistance as well as heat treating and machining. Filing Code: SA-589. Producer or source: QuesTek Innovations, LLC.


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