Effect of Inner Cavity’s Gas Flow Rate on the Extrusion Forming of Plastic Micro-Pipe

2020 ◽  
Vol 842 ◽  
pp. 279-284
Author(s):  
Zhong Ren ◽  
Xing Yuan Huang

During the manufacture of plastic micro-pipe, a certain volume of gas should be properly injected into the inner cavity to overcome the collapse and adhesion problems. In this work, the extrusion forming of plastic micro-tube under the role of inner cavity’s gas were numerically studied. At the same time, the effect of inner cavity’s gas flow rate on the extrusion deformation of plastic micro-pipe was also numerically investigated by using the finite element method. A kind of 2D two-phase fluid geometric model and finite element mesh were established and some reasonable boundary conditions and material parameters were imposed. Under a fixed volume flow rate of melt, different flow rates of inner cavity gas were imposed on the inlet of inner cavity’s gas. The extrusion deformation profile and deformation ratio of plastic micro-pipe under different flow rates of gas were all obtained. To ascertain the mechanisms of effect of inner cavity’s gas flow rate on the extrusion deformation of plastic micro-tube, the flow velocities, pressure, shear rate, normal stress, and the first normal stress difference of melt all obtained and analyzed. Numerical results show that with the increase of inner cavity’s gas flow rate, the radial velocity, axial velocity, pressure, shear rate, normal stress, and the first normal stress difference of melt all increase, which makes the extrusion deformation become more and more serious. In practice, reasonable controlling of the inner cavity’s gas flow rate is very important. In the other hand, it can adjust the size of extruded plastic micro-pipe.

2021 ◽  
Vol 881 ◽  
pp. 39-44
Author(s):  
Zhong Ren

In this paper, the effect of traction speed on the four-lumen plastic micro-catheter (FLPMC) was numerically studied. Moreover, the numerical simulations of FLPMC based on two kinds of extrusions, i.e., traditional extrusion and gas-assisted extrusion were performed and compared. Numerical results show that with the increase of traction speed, the sizes of FLPMC for both extrusions all decrease. The sizes of FLPMC based on gas-assisted extrusion are sightly larger than those of the traditional extrusion. To ascertain the reasons, the flow velocities, pressure, shear stress and first normal stress difference distributions of melt based on both extrusions under two different traction speeds were obtained and compared. Results show that with the increase of traction speed under the fixed volume inlet flow rate, the radial flow velocities of melt at the outlet of die decrease but the axial flow velocities increase, which results in the decrease of the die swell at the outlet of die and the size shrinkage of exit face for the FLPMC based on both extrusions. However, for the gas-assisted extrusion, the axial velocities are larger, and the pressure, shear stress and first normal stress difference are far less than those of traditional extrusion, which results in the larger unit volume flow rate, then the sizes of cross-section face are larger than those of the traditional extrusion.


Soft Matter ◽  
2020 ◽  
Vol 16 (43) ◽  
pp. 9864-9875
Author(s):  
Young Ki Lee ◽  
Kyu Hyun ◽  
Kyung Hyun Ahn

The first normal stress difference (N1) as well as shear stress of non-Brownian hard-sphere suspensions in small to large amplitude oscillatory shear flow is investigated.


2020 ◽  
Vol 10 (13) ◽  
pp. 4617
Author(s):  
Adel Almoslh ◽  
Falah Alobaid ◽  
Christian Heinze ◽  
Bernd Epple

The influence of pressure on the gas/liquid interfacial area is investigated in the pressure range of 0.2–0.3 MPa by using a tray column test rig. A simulated waste gas, which consisted of 30% CO2 and 70% air, was used in this study. Distilled water was employed as an absorbent. The temperature of the inlet water was 19 °C. The inlet volumetric flow rate of water was 0.17 m3/h. Two series of experiments were performed; the first series was performed at inlet gas flow rate 15 Nm3/h, whereas the second series was at 20 Nm3/h of inlet gas flow rate. The results showed that the gas/liquid interfacial area decreases when the total pressure is increased. The effect of pressure on the gas/liquid interfacial area at high inlet volumetric gas flow rates is more significant than at low inlet volumetric gas flow rates. The authors studied the effect of decreasing the interfacial area on the performance of a tray column for CO2 capture.


2000 ◽  
Vol 412 ◽  
pp. 279-301 ◽  
Author(s):  
ANUGRAH SINGH ◽  
PRABHU R. NOTT

We report the normal stresses in a non-Brownian suspension in plane Couette flow determined from Stokesian Dynamics simulations. The presence of normal stresses that are linear in the shear rate in a viscometric flow indicates a non-Newtonian character of the suspension, which is otherwise Newtonian. While in itself of interest, this phenomenon is also important because it is believed that normal stresses determine the migration of particles in flows with inhomogeneous shear fields. We simulate plane Couette flow by placing a layer of clear fluid adjacent to one wall in the master cell, which is then replicated periodically. From a combination of the traceless hydrodynamic stresslet on the suspended particles, the stresslet due to (non-hydrodynamic) inter-particle forces, and the total normal force on the walls, we determine the hydrodynamic and inter-particle force contributions to the isotropic ‘particle pressure’ and the first normal stress difference. We determine the stresses for a range of the particle concentration and the Couette gap. The particle pressure and the first normal stress difference exhibit a monotonic increase with the mean particle volume fraction ϕ. The ratio of normal to shear stresses on the walls also increases with ϕ, substantiating the result of Nott & Brady (1994) that this condition is required for stability to concentration fluctuations. We also study the microstructure by extracting the pair distribution function from our simulations; our results are in agreement with previous studies showing anisotropy in the pair distribution, which is the cause of normal stresses.


1999 ◽  
Vol 17 (No. 1) ◽  
pp. 23-30 ◽  
Author(s):  
P. Novotna ◽  
M. Houska ◽  
V. Sopr ◽  
H. Valentova ◽  
P. Stern

The shear flow rheological properties of sugar solutions (70% w/w concentration) modified by different cellulose derivatives have been measured. Thickeners  were expected to cause the viscoelastic behaviour of the resulting sol ution. Therefore, the elastic rheological parameters were measured by oscillatory shear technique (phase angle, elastic modulus) and also the first normal stress difference N<sub>1</sub>. The increase of thickener concen tration caused a moderate increase of non-Newtonian behaviour in the shear flow. The sensory viscosity (ra nged between 0 and 100%) was evaluated by five different methods - as an effort for stirring with teaspoon, time for flowing down the spoon, slurping from spoon, compression between tongue and palate and swallowing. The influence of shear viscosity and first normal difference on sensory viscosity was tested. Correlation procedu re between change of sensory viscosity .tlSE and change of shear viscosity .tlJ.Iz showed that only for swallowing there is a statistically evident de­pendence. The correlation between change of sensory viscosity t.SE and first normal stress difference N<sub>1</sub> is not statistically   evident. For all the methods of sensory evaluation the dependence between these parameters is only weak and indirect (with increasing normal stress difference the sensory viscosity is decreasing).


Author(s):  
A. Chukwujekwu Okafor ◽  
Hector-Martins Mogbo

In this paper, the effects of gas flow rates, and catalyst loading on polymer electrolyte membrane fuel cell (PEMFC) performance was investigated using a 50cm2 active area fuel cell fixture with serpentine flow field channels machined into poco graphite blocks. Membrane Electrode Assemblies (MEAs) with catalyst and gas flow rates at two levels each (0.5mg/cm2, 1mg/cm2; 0.3L/min, 0.5L/min respectively) were tested at 60°C without humidification. The cell performance was analyzed by taking AC Impedance, TAFEL plot, open circuit voltage, and area specific resistance measurements. It was observed that MEAs with lower gas flow rate had lesser cell resistance compared to MEAs with a higher gas flow rate. TAFEL plot shows the highest exchange current density value of −2.05 mAcm2 for MEA with 0.5mg/cm2 catalyst loading operated at reactant gas flow rate of 0.3L/min signifying it had the least activation loss and fastest reaction rate. Open circuit voltage curve shows a higher output voltage and lesser voltage decay rate for MEAs tested at higher gas flow rates.


SPE Journal ◽  
2006 ◽  
Vol 11 (02) ◽  
pp. 199-205 ◽  
Author(s):  
David I. Atkinson ◽  
Oyvind Reksten ◽  
Gerald Smith ◽  
Helge Moe

Summary Dedicated wet-gas flowmeters are now commercially available for the measurement of gas and liquid flow rates and offer a more compact measurement solution than does the traditional separator approach. The interpretation models of traditional multiphase flowmeters emphasize the liquid rate measurements and have been used to well test and meter mostly liquid-rich flow streams. These models were not developed for the measurement of gas flow rates, particularly those of wet gas. A new interpretation is described that allows a traditional multiphase flowmeter to operate in a dual mode either as a multiphase meter or as a wet-gas meter in 90 to 100% gas. The new interpretation model was developed for a commercially available multiphase flowmeter consisting of a venturi and a dual-energy composition meter. This combination results in excellent predictions of the gas flow rate; the liquid rate prediction is made with acceptable accuracy and no additional measurements. The wet gas and low-liquid-volume-fraction interpretation model is described together with the multiphase flowmeter. Examples of applying this model to data collected on flow loops are presented, with comparison to reference flow rates. The data from the Sintef and NEL flow loops show an error (including the reference meter error) in the gas flow rate, better than ± 2% reading (95% confidence interval), at line conditions; the absolute error (including the reference meter error) in the measured total liquid flow rate at line conditions was better than ± 2 m3/h (&lt; ± 300 B/D: 95% confidence interval). This new interpretation model offers a significant advance in the metering of wet-gas multiphase flows and yields the possibility of high accuracies to meet the needs of gas-well testing and production allocation applications without the use of separators. Introduction There has been considerable focus in recent years on the development of new flow-measurement techniques for application to surface well testing and flow-measurement allocation in multiphase conditions without separating the phases. This has resulted in new technology from the industry for both gas and oil production. Today, there are wet-gas flowmeters, dedicated to the metering of wet-gas flows, and multiphase meters, for the metering of multiphase liquid flows. The common approach to wet-gas measurement relates gas and liquid flows to a "pseudo-gas flow rate" calculated from the standard single-phase equations. This addresses the need for gas measurement in the presence of liquids and can be applied to a limit of liquid flow [or gas volume fraction, (GVF)], though the accuracy of this approach decreases with decreasing GVF. The accurate determination of liquid rates by wet-gas meters is restricted in range. The application and performance of multiphase meters has been well documented through technical papers and industry forums, and after several years of development is maturing (Scheers 2004). Some multiphase measurement techniques can perform better, and the meters provide a more compact solution, than the traditional separation approach. It is not surprising that the use of multiphase flowmeters has grown significantly, the worldwide number doubling in little over a 2-year period (Mehdizadeh et al. 2002). Multiphase-flowmeter interpretation emphasizes the liquid rate measurement, and the application of multiphase flowmeters has been predominantly for liquid-rich flow stream allocation and well testing.


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