Study of the Manufacturability of Production and Properties of Welding Wire from Alloy 1580

2020 ◽  
Vol 861 ◽  
pp. 3-8
Author(s):  
Sergey Sidelnikov ◽  
Vladimir N. Baranov ◽  
Nikolay Dovzhenko ◽  
Aleksey Startsev ◽  
Denis Voroshilov ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Sheet Metal ◽  
Traditional Method ◽  
Pressure Treatment ◽  
Welding Wire ◽  
Bar Rolling ◽  
Laboratory Conditions

The results of studies on the production of welding wires with a diameter of 2.5 and 3.3 mm from alloy 1580 are presented. To compare the manufacturability of the processing, various methods were used to obtain billets for drawing with a diameter of 8-12 mm: the traditional method of direct hot extruding (discrete); combined rolling-extruding method; and ingotless rolling-extruding method (continuous). The developed modes of bar rolling, drawing and annealing made it possible to obtain prototypes of wire in laboratory and industrial conditions. It was found that alloy 1580 is highly manufacturable both with the traditional method of pressure treatment (extruding) and with combined rolling-extruding methods. It was revealed that the application of all methods makes it possible to obtain billets with the level of mechanical properties necessary for further multi-operation processing. Based on the results of research obtained in laboratory conditions, rational drawing modes for industrial wire production have been developed. As a result of bay drawing, pilot batches of welding wire with a diameter of 3.26 and 2.47 mm from alloy 1580 were obtained, which was successfully used for welding sheet metal.

Aging of polymer composite materials under loading. (See Beginning in #10-2020)

2020 ◽  
pp. 2-12
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
Polymer Composite ◽  
Polymer Composite Materials ◽  
Cyclic Loads ◽  
Reinforced Plastics ◽  
Water Exposure ◽  
Laboratory Conditions ◽  
Bending Loads ◽  
Moisture Conditions

A study review of aging polymer composite materials (PCM) under different heat-moisture conditions or water exposure with the sequential or parallel influence of static or cyclic loads in laboratory conditions is presented. The influence of tension and bending loads is compared. Conditions of the different load influence on parameters of carbon-reinforced plastics and glass-reinforced plastics are discussed. Equipment and units for climatic tests of PCM under loading are described. Simulation examples of indices of mechanical properties of PCM under the influence of environment and loads are shown.

Aging of polymer composite materials under loading

2020 ◽  
pp. 7-18
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
Polymer Composite ◽  
Polymer Composite Materials ◽  
Cyclic Loads ◽  
Reinforced Plastics ◽  
Water Exposure ◽  
Laboratory Conditions ◽  
Bending Loads ◽  
Moisture Conditions

A study review of aging polymer composite materials (PCM) under different heat-moisture conditions or water exposure with the sequential or parallel influence of static or cyclic loads in laboratory conditions is presented. The influence of tension and bending loads is compared. Conditions of the different load influence on parameters of carbon-reinforced plastics and glass-reinforced plastics are discussed. Equipment and units for climatic tests of PCM under loading are described. Simulation examples of indices of mechanical properties of PCM under the influence of environment and loads are shown.

Development of Combined Machining Modes, Investigation of Mechanical Properties and Structure of Deformed Semi-Finished Products from Alloy 01417

2020 ◽  
Vol 992 ◽  
pp. 498-503
Author(s):  
S. Sidelnikov ◽  
D. Voroshilov ◽  
M. Motkov ◽  
M. Voroshilova ◽  
V. Bespalov
Keyword(s):  
Mechanical Properties ◽  
Rare Earth Metals ◽  
Electrophysical Properties ◽  
Intermediate Annealing ◽  
Plastic Properties ◽  
Bar Rolling ◽  
Annealing Temperatures ◽  
Continuous Ingot ◽  
The Wire ◽  
Deformation Modes

The article presents the results of studies on the production of wire with a diameter of 0.5 mm from aluminum alloy 01417 with a content of rare-earth metals (REM) in the amount of 7-9% for aircraft construction needs. The deformation modes, the experimental technique and equipment for the implementation of the proposed technology described. The wire was obtained by drawing and bar rolling with subsequent drawing from a rod with a diameter of 5 mm, obtained previously using the process of combined rolling-extruding (CRE) from a continuous ingot with a diameter of 12 mm, cast in an electromagnetic mold (EMM). The wire obtained by the presented technology was subjected to 4 different heat treatment modes with annealing temperatures from 350 to 500 °C and holding time of 1 h in the furnace to achieve mechanical and electrophysical properties corresponding to TS 1-809-1038-2018. The level of strength and plastic properties obtained in the course of research required only one intermediate annealing. The microstructure of the wire was investigated and the modes were revealed that made it possible to obtain the required level of mechanical properties and electrical resistivity, satisfying TS 1-809-1038-2018.

The Structure and Mechanical Properties of Aluminum Cellular Metal With Periodic Cubic Cells

2016 ◽  
Author(s):  
Xiaobing Dang ◽  
Ruxu Du ◽  
Kai He ◽  
Qiyang Zuo
Keyword(s):  
Mechanical Properties ◽  
Relative Density ◽  
Sheet Metal ◽  
Light Weight ◽  
Practical Applications ◽  
Sheet Metal Stamping ◽  
High Stiffness ◽  
The Past ◽  
Cellular Metal ◽  
Metal Stamping

As a light-weight material with high stiffness and strength, cellular metal has attracted a lot of attentions in the past two decades. In this paper, the structure and mechanical properties of aluminum cellular metal with periodic cubic cells are studied. The aluminum cellular metal is fabricated by sheet metal stamping and simple adhesion. Two sizes of specimens with cell sizes of 3mm and 5mm are fabricated. Their relative density and mechanical properties are tested by means of experiments. The results show that the cubic-cell cellular metal has high and predictable strength and hence, can be used for many practical applications.

Effects of Welding Wire Composition on Microstructure and Mechanical Properties of Welded Joint in Al-Mg-Si Alloy

2022 ◽  
Vol 905 ◽  
pp. 44-50
Author(s):  
Li Wang ◽  
Ya Ya Zheng ◽  
Shi Hu Hu
Keyword(s):  
Mechanical Properties ◽  
Fusion Zone ◽  
Heat Affected Zone ◽  
Welded Joint ◽  
Weld Zone ◽  
Xrd Analysis ◽  
Metallographic Analysis ◽  
Strengthening Effect ◽  
Welding Wire ◽  
Microstructure And Mechanical Properties

The effects of welding wire composition on microstructure and mechanical properties of welded joint in Al-Mg-Si alloy were studied by electrochemical test, X-ray diffraction (XRD) analysis and metallographic analysis. The results show that the weld zone is composed of coarse columnar dendrites and fine equated grains. Recrystallized grains are observed in the fusion zone, and the microstructure in the heat affected zone is coarsened by welding heat. The hardness curve of welded joint is like W-shaped, the highest hardness point appears near the fusion zone, and the lowest hardness point is in the heat affected zone. The main second phases of welded joints are: matrix α-Al, Mg2Si, AlMnSi, elemental Si and SiO2. The addition of rare earth in welding wire can refine the grain in weld zone obviously, produce fine grain strengthening effect, and improve the electrochemical performance of weld.

scholarly journals Effect of High Pressure Treatment on Poly(lactic acid)/Nano–TiO2 Composite Films

Molecules ◽  
2018 ◽  
Vol 23 (10) ◽  
pp. 2621 ◽  
Author(s):  
Hai Chi ◽  
Wenhui Li ◽  
Chunli Fan ◽  
Cheng Zhang ◽  
Lin Li ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
High Pressure ◽  
Lactic Acid ◽  
Composite Film ◽  
Composite Films ◽  
Barrier Properties ◽  
Poly Lactic Acid ◽  
Pressure Treatment ◽  
Nano Tio2 ◽  
High Pressure Treatment

The microstructure, thermal properties, mechanical properties and oxygen and water vapor barrier properties of a poly(lactic acid) (PLA)/nano-TiO2 composite film before and after high pressure treatment were studied. Structural analysis showed that the functional group structure of the high pressure treated composite film did not change. It was found that the high pressure treatment did not form new chemical bonds between the nanoparticles and the PLA. The micro-section of the composite film after high pressure treatment became very rough, and the structure was depressed. Through the analysis of thermal and mechanical properties, high pressure treatment can not only increase the strength and stiffness of the composite film, but also increase the crystallinity of the composite film. Through the analysis of barrier properties, it is found that the barrier properties of composite films after high pressure treatment were been improved by the applied high pressure treatment.

Finite Element Analysis of Incremental Sheet Forming for Metal Sheet

2018 ◽  
Vol 783 ◽  
pp. 148-153
Author(s):  
Muhammad Sajjad ◽  
Jithin Ambarayil Joy ◽  
Dong Won Jung
Keyword(s):  
Mechanical Properties ◽  
Sheet Metal ◽  
Tool Path ◽  
Incremental Forming ◽  
Single Point ◽  
Machining Process ◽  
Machining Parameters ◽  
Forming Process ◽  
Element Analysis ◽  
Tool Diameter

Incremental sheet metal forming, is a non-conventional machining process which offers higher formability, flexibility and low cost of production than the traditional conventional forming process. Punch or tool used in this forming process consecutively forces the sheet to deform locally and ultimately gives the target profile. Various machining parameters, such as type of tool, tool path, tool size, feed rate and mechanical properties of sheet metal, like strength co-efficient, strain hardening index and ultimate tensile strength, effects the forming process and the formability of final product. In this research paper, Single Point Incremental Forming was simulated using Dassault system’s Abaqus 6.12-1 and results are obtained. Results of sheet profile and there change in thickness is investigated. For this paper, we simulated the process in abaqus. The tool diameter and rotational speed is find out for the production of parts through incremental forming. The simulation is done for two type of material with different mechanical properties. Various research papers were used to understand the process of incremental forming and its simulation.

scholarly journals Application of Magnetic Noise Method to Control the Mechanical Anisotropy of Ferromagnetic Materials

2019 ◽  
Vol 10 (3) ◽  
pp. 281-292
Author(s):  
V. N. Busko ◽  
A. A. Osipov
Keyword(s):  
Mechanical Properties ◽  
Magnetic Anisotropy ◽  
Sheet Metal ◽  
Elastic Deformation ◽  
Electrical Steel ◽  
Sheet Steel ◽  
Ferromagnetic Materials ◽  
Mechanical Anisotropy ◽  
Magnetic Method ◽  
Magnetic Noise

Presence of anisotropy of the ferromagnetic materials' properties determines the need for its research and control, since it has a significant impact on the basic physicomechanical characteristics of details, products and constructions. The aim of the work was to experimentally investigate the possibility of using the magnetic noise method for non-destructive testing of mechanical properties of ferromagnetic materials particularly value of the coefficient of normal anisotropy Rn of sheet metal, mechanical stresses under elastic deformation of electrical steel and the anisotropy of the physical and mechanical properties of ferromagnetic materials.Since the mechanical anisotropy is related to the magnetic anisotropy, the magnetic method of the Barkhausen effect (MBE) was used in its study, the informative parameters of which belong to the group of magnetic anisotropy. Comparison of the results of anisotropy evaluation on a set of samples of stamped sheet steel using the MBE with values Rn measured by the manufacturer showed their close match. This revealed the possibility of Rn level evaluation using the MBE. Device for circular rotation of the Barkhausen transducer on the sample surface and device for forming of elastic bending stresses in the sample were constructed. To study the magnetic anisotropy in various materials and the impact of elastic tensile and compressive stresses by bending on it using the MBE.It has been found that the elastic deformation in samples of electrical steel leads to dramatic change of the magnetic noise level and the shape of the circular diagrams, taking into account the sign of the stresses generated in the sample. It was established that as a result of cold rolling in the production process, electrical steel samples have a pronounced texture due to the direction of rolled sheet. The created elastic stresses in the considered range practically do not change the texture (induced crystallographic anisotropy) after the material rolling.The results can be useful for studying, monitoring and testing of anisotropy, crystallographic texture, structural heterogeneity of ferromagnetic materials in the form of sheet metal, sheet steel and coil steel, sheet metal forming and for solving other problems using the magnetic noise method in aboratory and workshop conditions.

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