Experimental and Analytical Assessment of the Power Parameters of the Combined Rolling-Extruding Process Using a Round Billet from Alloy 01417 Obtained Using an Electromagnetic Mold

2021 ◽  
Vol 887 ◽  
pp. 300-305
Author(s):  
S. Sidelnikov ◽  
D. Voroshilov ◽  
M. Motkov ◽  
V. Bespalov ◽  
M. Voroshilova

Analytical and experimental studies have been carried out, which made it possible to propose new technological modes of combined rolling-extruding for the production of rods from alloy 01417 for the further drawing of wire for electrical purposes. The force parameters on the rolls and the die are calculated when extruding a rod with a diameter of 5 mm on the laboratory unit CRE-200 and the industrial unit CRE-400. The obtained values of the forces on the rolls and the die do not exceed the permissible values of the power load of the units. Therefore the selected parameters are suitable for conducting experiments on the manufacture of prototypes of rods. To verify the conclusions made, experimental studies were carried out on the CRE-200 unit at a temperature of 320 oC and a drawing coefficient μ = 12.1. The results of experimental studies in comparison with the calculated data showed that the deviation of the calculated data does not exceed 15%.

2019 ◽  
Vol 968 ◽  
pp. 234-239
Author(s):  
Talyat Azizov ◽  
Oleksii Melnik ◽  
Oleksandr Myza

The results of experimental studies of combined beams consisting of a stone part, reinforced with side reinforced concrete plates are given. Experimentally shown the viability of the proposed structures. The conditions for ensuring the combined action of a stone beam and a reinforced concrete plate are given. Cases are shown when one-sided plates can be used and when double-sided reinforced concrete plates can be used. A comparison of experimental data with the data calculated by the authors developed methods is given. A good agreement between theoretical and calculated data is shown.


2020 ◽  
Vol 164 ◽  
pp. 01006
Author(s):  
Ruslan Khrestenko ◽  
Ekaterina Sokolova ◽  
Dmitrii Okulovsky ◽  
Valeri Azarov

It is noted that the urban environment is polluted by oil products; in particular, there is a large pollution of atmospheric air. It is indicated that one of the pollution sources is the “small” spills, which are characteristic of urban areas. Experimental studies have been carried out on the gasoline distribution in atmospheric air at “small” spills. A single experiment at a low wind speed is considered. Data were obtained on the dependence of gasoline concentration in atmospheric air on the distance from the spill, the height above the level of the spill and the time of the spill. The component composition was studied using chromatographic studies. It is indicated that the distribution of gasoline vapors in the atmosphere is influenced by the ambient temperature, wind speed, surface area of the spill, time from the moment of spilling and the distance above the level of the spill. The gasoline dispersion in atmospheric air was calculated with the software using experimental and calculated data on the surface area of the spill. It is indicated that at low wind speeds (up to 0.5 m/s) from “small” spills of gasoline (up to 3 liters), significant excesses of standards for the content of harmful substances in the atmospheric air can be observed. It was determined that during spilling there is an excess of maximum permissible concentrations of single, hazardous substances such as ethyl benzene, m-xylene and amyl alcohol in the air.


2020 ◽  
pp. 26-30
Author(s):  
Yuriy Vladimirovich Krivosheya ◽  
◽  
Tatyana Leonidovna Ripol-Saragosi ◽  

The paper gives an assessment of the design and energy reserves for improving the operational properties of the railway friction brake under the existing mass-dimensional restrictions and the growth of braking energy. The criterion for assessing the operational properties of the friction brake is the friction coefficient and contact energy load. The results of experimental studies of the relationship between the frictional characteristics of the disc brake and the affecting structural and loadspeed factors are presented. Design options for railway friction brakes are proposed that provide improved performance. A comparative analytical assessment of the contact energy load of new friction brake and classic disc brake options has been performed.


2019 ◽  
pp. 22-27
Author(s):  
V. O. Kaledin ◽  
E. A. Vyachkina ◽  
D. A. Galdin ◽  
O. N. Budadin ◽  
S. O. Kozelskaya

A new control technology for electrically conductive composite materials (electric power thermography) is proposed, based on the excitation of a thermal field in the defect area (cracks) by passing an electric current with simultaneous application of a power load, which makes it possible to detect “stuck” cracks in composite materials using rather simple technical means. Theoretical and experimental studies have shown the possibility of identifying delaminations and cracks in the grids of a complex structure of composite materials using electrodiagnosis with temperature field measurement. The resulting temperature anomalies in the process of monitoring the proposed method (electric power thermography) reach a value of several degrees (regardless of the initial characteristics of cracks – before the application of a power load), which allows you to record temperature fields with quite simple and, therefore, cheap thermographic devices. The applied power load to the monitored product can be carried out simultaneously with the workload of the product, which allows them to be monitored in the process of strength power-producing tests.


2019 ◽  
Vol 7 (4) ◽  
pp. 43-48
Author(s):  
В. Спиридонов ◽  
V. Spiridonov ◽  
О. Кирикова ◽  
O. Kirikova ◽  
А. Ельчанинов ◽  
...  

The article presents the results of experimental studies of the uneven distribution of the distances between the wires of the warp and weft in woven wire meshes with square cells used to clean gases and liquids from mechanical impurities in various branches of technology. On the basis of experimental data using the methods of probability theory, the regularity of the size distribution of the cells of these grids is determined. The length of its minimum side is chosen as the determining size of a square cell. The results of the conducted studies were used to estimate the fractional coefficient of the leakage of spherical particles through the mesh in the sieve mechanism of separation of these particles from the fluid flow. The probability of particle breakthrough through the grid is assumed to be equal to the fraction of the fluid flow passing through the cells, which determines the size of which is larger than the particle diameter. For experimental verification of the calculated values of the leakage coefficient for the sieve filtering mechanism, a preliminary analysis of the influence of the parameters of the hydrodynamic mode of fluid flow through the grid and the level of fluid contamination on the filtering mechanism was carried out. The results of experimental studies of the fractional leakage coefficient values obtained by the sieve filtering mechanism are compared with the calculated data.


2021 ◽  
Vol 2131 (3) ◽  
pp. 032087
Author(s):  
V G Gusev ◽  
A V Sobolkov ◽  
A V Aborkin

Abstract In this work, experimental studies on the rebound of a steel ball from aluminum and steel surfaces have been carried out. Using the ideology of the method of discrete elements, a three-dimensional model of the process was built. By carrying out multivariate calculations with varying the restitution coefficient and subsequent comparison of experimental and calculated data on the ball rebound height, the actual restitution coefficient for contact pairs “steel - steel” and “steel - aluminum” was determined. The results of the work will be used in the development of a complex model of high-energy ball milling.


2021 ◽  
Vol 274 ◽  
pp. 03001
Author(s):  
Boborakhim Urishev ◽  
Sobir Eshev ◽  
Fakhriddin Nosirov ◽  
Ulugbek Kuvatov

It has been determined that the reduction of siltation of the front chamber is necessary because the deposited sediments seriously violate the planned hydraulic structure of the flow when water is sucked up by pumps, as a result of which their efficiency decreases. The method of calculating the pipeline system of a new device designed to significantly reduce the siltation of the front chamber of irrigation pumping stations by artificially creating turbulence in the water flow in the bottom layer of the structure is presented. This calculation methodology is based on the use of the theory of flooded water jets, which makes it possible to determine the main characteristics of the jet. The latter allows calculating the design parameters of the pipeline system. The results of experimental studies are presented to compare the calculated data with the results of experiments, as well as to determine the effectiveness of the proposed device for a significant reduction in siltation of the front chamber of irrigation pumping stations.


Author(s):  
O. V. Dolgova ◽  
Yu. V. Lopatyuk ◽  
A. V. Kozachek

A small-sized laboratory unit has been designed and manufactured for laboratory research of the process of cleaning gas emissions from phosphorus particles in a foam absorber. The installation is designed in accordance with the requirements of the similarity theory, which allows you to fully simulate the processes occurring in an industrial installation. The use of a small-sized laboratory foam filtration unit at the research stage will optimize and reduce the cost of the process of developing an industrial gas cleaning unit.


2021 ◽  
pp. 889-919
Author(s):  
O. Kolomiitsev ◽  
V. Nikitiuk ◽  
O. Herman ◽  
V. Sapielkin ◽  
I. Serbinenko

The article presents data based on the results of experimental studies on the external ballistics parameters and the nature of changes in the trajectory of the kinetic energy of four types of pistol cartridges bullets 9 × 21 IMI (9 × 21 mm.), which were shot from two samples of carbines with different lengths of the rifled part of the barrel. Of particular interest are data on the nature of the shell interaction and expansive bullets of cartridges of the indicated caliber with the tissues of a biological object, the imitation of the interaction with which was carried out using ballistic testing backing material (ballistic clay). The use of a simulator of biological tissues of the human body made it possible to determine the features of the shock-contact interaction of shell and expansive bullets with them, as well as to establish the nature of the behavior of these bullets in the thickness of a viscoelastic medium. It was experimentally found that under certain conditions, 9 mm jacketed bullets are capable of inflicting through wounds to the human body at firing distances up to 25 m inclusive, while the bullet, after breaking through the barrier, has energy characteristics that are sufficient to inflict a penetrating injury of varying severity on another biological object. Due to the use of ballistic clay, it became possible to visualize the maximum amount of damage caused by shell and expansive bullets, as well as to determine the features of the formation of exit wounds, taking into account the destabilization of shell bullets in the thickness of the obstacle. It should be noted that at firing distances up to 5 m inclusive, shell bullets, due to the loss of gyroscopic stability in the tissues of a biological object, which have a sufficiently large thickness, are capable of inflicting wounds, the volume and severity of which are comparable to or exceed the corresponding parameters of wounds caused by expansive bullets. The obtained results of measurements of the velocity of the of shell bullets after overcoming an obstacle in the form of a viscoelastic medium can later become the basis for calculating the contact speed of a bullet with a known length of the channel of the inflicted wound. The article for the first time presents the calculated data on the parameters of the flight path of shell and expansive bullets of pistol cartridges 9 × 21 IMI (9 × 21 mm.) at firing distances up to 100 m. The presented results of experimental studies and calculated data will allow experts in the field of forensic ballistics and forensic medicine to solve the tasks set by the pre-trial investigation authorities. Key words: ballistic clay, biological object, elements of the trajectory of a bullet flight, carbine, pistol cartridge, wound, wound channel, damaging properties, damage.


2019 ◽  
Vol 297 ◽  
pp. 03005
Author(s):  
Mikhail. Kobylyansky ◽  
Aleksey Ermolaev ◽  
Dmitriy Kobylyansky

The article presents the results of bench and industrial tests of drilling tools magnetic catchers with the parallel connection of permanent magnets. The catchers are developed on the basis of optimization studies of the mathematical model of the U-shaped magnetic system. The catchers on ferrite-barium magnets with U-shaped magnetic systems showed very low characteristics. The catcher with unshielded magnetic system also showed low power and magnetic parameters. Production tests of such a catcher in a real iron ore well demonstrated its unsuitability for the extraction of the drilling tool elements. Laboratory studies of a magnetic catcher with the shielded U-shaped magnetic system on powerful rare earth magnets have shown that it has high power and magnetic parameters. Its industrial tests in the mine showed high efficiency of the extraction of the drilling tool broken off elements, in particular, crowns and pneumatic hammers. A catcher with the parallel connection of rare-earth magnets with step-shaped magnetic cores was also studied. It has even higher characteristics. The use of step magnetic cores allows to reduce the consumption of magnetic materials by a third. The best results were shown by a catcher with a quadruply connected magnetic system made according to the cruciform configuration on rare earth magnets. The results of the experimental studies well agree with the calculated data, the difference is 10-20%.


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