Microstructure and Mechanical Properties of Nano-Scale Al2O3 Toughened Ti (C,N) Matrix Cermet Tool Materials

2006 ◽  
Vol 532-533 ◽  
pp. 37-40 ◽  
Author(s):  
Chuan Zhen Huang ◽  
Jun Wang ◽  
Li Qiang Xu ◽  
Sui Lian Wang ◽  
Han Lian Liu

Advanced Ti(C, N) matrix cermet tool materials with higher mechanical properties are successfully developed by dispersing nano-scale Al2O3 powder into the micro-scale Ti(C, N) matrix and Ni-Mo bonding phases powder. The effect of the content of nano-scale alumina on the microstructure and mechanical properties of micro-scale Ti(C, N) matrix cermet tool materials are investigated. The research results show that a type of Ti(C, N) matrix cermet tool material has the most optimal flexural strength of 900MPa, Vickers hardness of 17.4GPa and fracture toughness of 9.95MPa.m1/2 when the content of nano-scale alumina is 12% in term of mass. It is found from the microstructure analysis that the main reason of the mechanical properties improvement is the grain fining effect caused by nano-scale Al2O3.

2010 ◽  
Vol 431-432 ◽  
pp. 523-526
Author(s):  
Han Lian Liu ◽  
Chuan Zhen Huang ◽  
Shou Rong Xiao ◽  
Hui Wang ◽  
Ming Hong

Under the liquid-phase hot-pressing technique, the multi-scale titanium diboride matrix nanocomposite ceramic tool materials were fabricated by adding both micro-scale and nano-scale TiN particles into TiB2 with Ni and Mo as sintering aids. The effect of content of nano-scale TiN and sintering temperature on the microstructure and mechanical properties was studied. The result showed that flexural strength and fracture toughness of the composites increased first, and then decreased with an increase of the content of nano-scale TiN, while the Vickers hardness decreased with an increase of the content of nano-scale TiN. The optimal mechanical properties were flexural strength 742 MPa, fracture toughness 6.5 MPa•m1/2 and Vickers hardness 17GPa respectively. The intergranular and transgranular fracture mode were observed in the composites. The metal phase can cause ductility toughening and crack bridging, while crack deflection and transgranular fracture mode could be brought by micro-scale TiN and nano-scale TiN respectively.


2012 ◽  
Vol 723 ◽  
pp. 233-237 ◽  
Author(s):  
Tong Chun Yang ◽  
Chuan Zhen Huang ◽  
Han Lian Liu ◽  
Bin Zou ◽  
Hong Tao Zhu ◽  
...  

TiB2-(W,Ti)C composites with (Ni,Mo) as sintering additive have been fabricated by hot-pressing technique, and the microstructure and mechanical properties of the composites have been investigated. (Ni,Mo) promotes grain growth of the composites. In the case of 7vol.% (Ni,Mo), the grain size decreases consistently with an increase in the content of (W,Ti)C. When the proper content of (W,Ti)C is added to TiB2 composites, the growth of matrix grains is inhibited and the mechanical properties of the composites are improved. The best mechanical properties of the composites are 1084.13MPa for three-point flexural strength, 7.80MPa•m 1/2 for fracture toughness and 17.92GPa for Vickers hardness.


2012 ◽  
Vol 499 ◽  
pp. 108-113
Author(s):  
Yu Huan Fei ◽  
Chuan Zhen Huang ◽  
Han Lian Liu ◽  
Bin Zou

Al2O3-TiN nanocomposite ceramic tool materials were fabricated by hot-pressing technique and the mechanical properties were measured. Mechanical properties such as room temperature flexural strength, Vickers hardness and fracture toughness were measured through three-point bending test and Vickers indentation. The effects of the content of nano-scale TiN, sintering temperature and holding time on the mechanical properties were investigated. The results shows that the addition of nano-scale TiN can improve the mechanical properties of alumina ceramics. Both the flexural strength and the fracture toughness first increased then decreased with an increment in the content of nano-scale TiN. Both the Vickers hardness and the fracture toughness increased with an increment in the sintering temperature. The flexural strength increased with an increment in the holding time, while the fracture toughness decreased with an increment in the holding time. The composites with only nano-scale TiN have the highest Vickers hardness for the holding time of 30min, while the hardness of the composites with nano-scale TiN and micro-scale TiN decreased with an increment in the holding time.


2004 ◽  
Vol 471-472 ◽  
pp. 321-325 ◽  
Author(s):  
Jing Sun ◽  
Chuan Zhen Huang ◽  
Han Lian Liu ◽  
Sui Lian Wang

In this paper, 3mol% yttria-stabilized tetragonal zirconia polycrystal (3Y-TZP) and TiN/3Y-TZP(adding TiN particles to 3Y-TZP) composites were fabricated by hot-pressing technique. Phase composition, microstructure and mechanical properties of the composites were investigated. It is shown that the flexural strength, fracture toughness and Vickers hardness of TiN/3Y-TZP was significantly improved by the addition of TiN particles compared with 3Y-TZP. The flexural strength of ZYT2 (20wt% TiN addition) is 1318 MPa. The fracture toughness of ZYT4 (40wt% TiN addition) is 16.8MPa·m1/2. The toughening and strengthening mechanisms were analyzed. The XRD results show that the additing of TiN can hinder the transformation from tetragonal phase to monoclinic phase of 3Y-TZP during fabrication process.


2006 ◽  
Vol 532-533 ◽  
pp. 245-248 ◽  
Author(s):  
Han Lian Liu ◽  
Chuan Zhen Huang ◽  
Jun Wang ◽  
Xin Ying Teng

An advanced ceramic cutting tool material Al2O3/TiC/TiN is developed by means of adding micro-scale TiC particle and nano-scale TiN particle dispersion. With an optimal dispersing and fabricating technology, this multi-scale and multi-phase nanocomposite may get both higher flexural strength and fracture toughness, especially the fracture toughness may reach to 7.8 MPa·m1/2. The micro-scale TiC particle will form the framework microstructure with other particle and the particles will inlay each other. That is why the flexural strength of Al2O3/TiC composite is improved. Another phase such as nano-scale TiN may lead to fining the grains further more, and promote the sintering to get higher density. The uniform and densified microstructure is obtained, the coexisting transgranular and intergranular fracture mode induced by micro-scale TiC and nano-scale TiN can result in remarkable strengthening and toughening effect.


2013 ◽  
Vol 589-590 ◽  
pp. 337-341 ◽  
Author(s):  
Yue Liu ◽  
Chuan Zhen Huang ◽  
Han Lian Liu ◽  
Bin Zou ◽  
Peng Yao ◽  
...  

Ti(C,N)-TiB2-WC composite ceramic cutting tool materials with nano-scale additives Ni and Mo, and micro-scale additives Ni and Mo as sintering aids were sintered respectively at a temperature of 1550 °C for holding time of 1hour in vacuum by a hot-press technique. The effects of nano-scale additives Ni and Mo, and micro-scale additives Ni and Mo on microstructure and mechanical properties of composites were compared and investigated. It is concluded that the wettability of nano-scale Ni and Mo to the composites is better than that of micro-scale Ni and Mo. The nano-scale whiskers were found in the composite ceramic tool materials with nano-scale additives. The addition of nano-scale Ni and Mo instead of micro-scale Ni and Mo could make the flexural strength and fracture toughness of Ti(C, N)-TiB2 –WC composites have a promotion, but could not make the hardness of the composites increase in this study.


2012 ◽  
Vol 583 ◽  
pp. 219-222
Author(s):  
Rui Feng Wang ◽  
Zhi Ping Sun ◽  
Guo Jun Zhang ◽  
Li Yan Zou

VC/Fe-based composite samples were fabricated with different volume fraction of VC in vacuum, and the content are 40%, 55%, and 70% respectively. The relationship between microstructure and mechanical properties for VC/Fe based composite with various VC content were studied. The results indicated VC content had a significant effect on the performance and organization of the VC/Fe-based composites and the effect of VC content on the mechanical properties are varied. With ratio of VC powders increased, the volume fraction of V8C7 particles formed additionally, while the fraction of Fe particles slightly decreased. The flexural strength, fracture toughness, relative density and wear resistant increased with increase of VC content in the range of 0 to 55vol. %, and then decreased with further increase of VC content, while the Vickers hardness increased with the increase of VC content. By comparing the material with 55vol.%VC would show the best combination of properties in the prepared samples.


2012 ◽  
Vol 426 ◽  
pp. 155-158 ◽  
Author(s):  
Lin Liu ◽  
Chuan Zhen Huang ◽  
Bin Zou ◽  
Liang Xu ◽  
H.L. Liu ◽  
...  

TiB2-Ti(C, N)-(Ni, Mo) composite ceramic tool materials were fabricated by the hot-press sintering technology. The effects of the content of Ti(C, N) on the microstructure and mechanical properties were investigated by XRD and SEM observations. It is shown that the grain size of the composites is small, the fracture surface is irregularity, the grain boundaries of TiB2 and Ti(C, N) are connected tightly, and a new crystalline phase of MoNi is formed. A small amount of Ti(C, N) is decomposed into TiN, and the decomposition of Ti(C, N) is intensified as the content of Ti(C, N) is increased during the sintering process. The fracture pattern is the combination of the intergranular mode and transgranular mode. It is found that the flexural strength and fracture toughness of TiB2-Ti(C, N)-(Ni, Mo) composites increase consistently owning to the addition of Ti(C, N), the maximum resultant mechanical properties of TiB2-Ti(C, N)-(Ni, Mo) composites are 1019.53MPa for the flexural strength, 6.89MPa•m1/2 for the fracture toughness and 23.65GPa for Vickers hardness.


2006 ◽  
Vol 315-316 ◽  
pp. 154-158 ◽  
Author(s):  
Bin Zou ◽  
Chuan Zhen Huang ◽  
Jun Wang ◽  
Bing Qiang Liu

An effect of nano-scale TiN grains on the mechanical properties and microstructure of Si3N4 based ceramic tool materials is investigated at the different sintering temperature. Compared to monolithic Si3N4 ceramic tool materials, the sintering temperature is decreased and mechanical properties is enhanced when only one percent of nano-scale TiN in term of mass is added into the Si3N4 matrix. The optimum mechanical properties are achieved when Si3N4/TiN nanocomposites tool materials were sintered at the sintering conditions of 1650, 30MPa and holding time of 40min. The flexural strength, fracture toughness and hardness are 1018.2MPa, 8.62MPa⋅m1/2 and 14.58GPa respectively. SEM micrographs indicate that microstructure is composed of the elongated and equiaxed β-Si3N4 grains, and some nano-scale TiN grains are enveloped into matrix grains.


2012 ◽  
Vol 724 ◽  
pp. 278-281 ◽  
Author(s):  
Lan Ye ◽  
Jian Feng Zhu

The Ti3AlC2/Al2O3 in situ composites were successfully synthesized from the system of Ti-TiC-Al-TiO2 by reactive hot pressing at 1350 °C. The effect of TiC content on the phase composition, microstructure and mechanical properties were investigated in detail. The results indicate that the fabricated products possess the highest purity as the TiC contents reduce to 90 % of its theoretical content. This deviation is mainly attributed to the decomposition of Ti3AlC2 and vaporization of Al at high temperatures. The effect of TiC content on the fracture toughness, flexural strength, Vickers hardness of Ti3AlC2/Al2O3 composites was also discussed in detail.


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