Fabrication Processes and Properties of Highly Pure MgAlON Materials

2007 ◽  
Vol 561-565 ◽  
pp. 543-546 ◽  
Author(s):  
Qing Huang ◽  
Yong Huang ◽  
Chang An Wang ◽  
Hou Xing Zhang
Keyword(s):  
Spark Plasma Sintering ◽  
Open Porosity ◽  
Single Phase ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Hot Press ◽  
Plasma Sintering ◽  
Short Period ◽  
Spark Plasma ◽  
Hot Press Sintering

In this paper, the MgAlON ceramic was fabricated by Spark Plasma Sintering (SPS) and hot press sintering respectively. The results showed that highly pure and single-phase MgAlON could be fabricated at lower sintering temperature in a short period through SPS process, compared with the conventional Hot Press sintering (HP) process. The bending strength of MgAlON specimens prepared by SPS process was higher than 500MPa while bending strength of HP specimens was much lower. The open porosity was almost eliminated in SPS MgAlON specimens. Spark Plasma Sintered MgAlON had a single phase of MgAlON while Hot Press Sintered MgAlON had major MgAlON and minor AlN and Al2O3.

Effect of Spark Plasma Sintering on the Microstructure Evolution and Properties of M3:2 High-Speed Steel

2014 ◽  
Vol 788 ◽  
pp. 329-333
Author(s):  
Rui Zhou ◽  
Xiao Gang Diao ◽  
Jun Chen ◽  
Xiao Nan Du ◽  
Guo Ding Yuan ◽  
...  
Keyword(s):  
Powder Metallurgy ◽  
Spark Plasma Sintering ◽  
High Speed ◽  
Bending Strength ◽  
Sintering Temperature ◽  
High Speed Steel ◽  
Continuous Heating ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
The Impact

Effects of sintering temperatures on the microstructure and mechanical performance of SPS M3:2 high speed steel prepared by spark plasma sintering was studied. High speed steel sintering curve of continuous heating from ambient temperature to 1200°C was estimated to analyze the sintering processes and sintering temperature range. The sintering temperature within this range was divided into groups to investigate hardness, relative density and microstructure of M3:2 high-speed steel. Strip and quadrate carbides were observed inside the equiaxed grains. SPS sintering temperature at 900°C can lead to nearly full densification with grain size smaller than 20μm. The hardness and bending strength are higher than that of the conventionally powder metallurgy fabricated ones sintered at 1270°C. However, fracture toughness of the high speed steel is lower than that of the conventional powder metallurgy steels. This can be attributed to the shape and distribution of M6C carbides which reduce the impact toughness of high speed steels.

scholarly journals Mechanical Milling-Assisted Spark Plasma Sintering of Fine-Grained W-Ni-Mn Alloy

Materials ◽  
2018 ◽  
Vol 11 (8) ◽  
pp. 1323 ◽  
Author(s):  
Yanlin Pan ◽  
Daoping Xiang ◽  
Ning Wang ◽  
Hui Li ◽  
Zhishuai Fan
Keyword(s):  
Spark Plasma Sintering ◽  
Mechanical Milling ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Interface Fracture ◽  
Composite Powders ◽  
Fine Grained ◽  
Plasma Sintering ◽  
Binding Phase ◽  
Spark Plasma

Fine-grained W-6Ni-4Mn alloys were fabricated by spark plasma sintering (SPS) using mechanical milling W, Ni and Mn composite powders. The relative density of W-6Ni-4Mn alloy increases from 71.56% to 99.60% when it is sintered at a low temperature range of 1000–1200 °C for 3 min. The spark plasma sintering process of the alloy can be divided into three stages, which clarify the densification process of powder compacts. As the sintering temperature increases, the average W grain size increases but remains at less than 7 µm and the distribution of the binding phase is uniform. Transmission electron microscopy (TEM) observation reveals that the W-6Ni-4Mn alloy consists of the tungsten phase and the γ-(Ni, Mn, W) binding phase. As the sintering temperature increases, the Rockwell hardness and bending strength of alloys initially increases and then decreases. The optimum comprehensive hardness and bending strength of the alloy are obtained at 1150 °C. The main fracture mode of the alloys is W/W interface fracture.

Synthesis of Bulk Quasicrystals by Spark Plasma Sintering

2000 ◽  
Vol 643 ◽  
Author(s):  
E. Fleury ◽  
J.H. Lee ◽  
S.H. Kim ◽  
G.S. Song ◽  
J.S. Kim ◽  
...  
Keyword(s):  
Fracture Toughness ◽  
Spark Plasma Sintering ◽  
Vickers Microhardness ◽  
Secondary Phases ◽  
Hot Press ◽  
Plasma Sintering ◽  
Short Period ◽  
Spark Plasma ◽  
Powder Particles ◽  
Sintering Method

AbstractSpark plasma sintering method was applied to Al-Cu-Fe and Al-Si-Cu-Fe gas-atomized powders to prepare almost pore-free cylindrical specimens with icosahedral and 1/1 cubic approximant phases, respectively. This investigation has revealed that a high density could be obtained despite the short period and low temperature imposed during spark plasma sintering. In comparison to hot press technique, these conditions are favorable since they limit the formation of secondary phases and avoid exaggerated grain growth. The Vickers microhardness and fracture toughness of these two alloy systems were found to be larger than those obtained from cast and hot pressed samples, which could be attributed to a strong bonding between powder particles and the small-grained microstructure of the bulk SPS quasicrystalline specimens.

scholarly journals Development of calcium stabilized nitrogen rich α-sialon ceramics along the Si3N4:1/2Ca3N2:3AlN line using spark plasma sintering

2020 ◽  
Vol 9 (5) ◽  
pp. 606-616
Author(s):  
B. A. Ahmed ◽  
T. Laoui ◽  
A. S. Hakeem
Keyword(s):  
Spark Plasma Sintering ◽  
Single Phase ◽  
Sintering Temperature ◽  
Compositional Analysis ◽  
Physical And Mechanical Properties ◽  
Alkaline Metal ◽  
Maximum Hardness ◽  
Plasma Sintering ◽  
Alkaline Metal Cation ◽  
Spark Plasma

Abstract Calcium stabilized nitrogen rich sialon ceramics having a general formula of CaxSi12-2xAl2xN16 with x value (x is the solubility of cation Ca in α-sialon structure) in the range of 0.2–2.2 for compositions lying along the Si3N4:1/2Ca3N2:3AlN line were synthesized using nano/submicron size starting powder precursors and spark plasma sintering (SPS) technique. The development of calcium stabilized nitrogen rich sialon ceramics at a significantly low sintering temperature of 1500 °C (typically reported a temperature of 1700 °C or greater) remains to be the highlight of the present study. The SPS processed sialons were characterized for their microstructure, phase and compositional analysis, and physical and mechanical properties. Furthermore, a correlation was developed between the lattice parameters and the content (x) of the alkaline metal cation in the α-sialon phase. Well-densified single-phase nitrogen rich α-sialon ceramics were achieved in the range of 0.53(3) ⩽ x ⩽ 1.27(3). A nitrogen rich α-sialon sample possessing a maximum hardness of 22.4 GPa and fracture toughness of 6.1 MPa·m1/2 was developed.

Spark Plasma Sintering TiAl Alloy from Mechanically Activated Powders

2011 ◽  
Vol 250-253 ◽  
pp. 3309-3312 ◽  
Author(s):  
Zhi Wei Wang ◽  
Hong Cheng ◽  
Hui Ming Cheng
Keyword(s):  
Spark Plasma Sintering ◽  
Tial Alloy ◽  
Sintering Temperature ◽  
Al Alloy ◽  
Tial Alloys ◽  
Fine Grained ◽  
Plasma Sintering ◽  
Short Period ◽  
Spark Plasma ◽  
Higher Temperature

Powder of Ti-46at%Al alloy was synthesized through mechanical activation (MA) and then sintered and concurrently consolidated in a short sintering time of 900 s by using spark plasma sintering (SPS) process. The XRD and SEM profiles show that the microstructures of TiAl alloys contained γ TiAl and small amount α-2 Ti3Al phase, whose amount can be controlled by the sintering temperature. The compacts retained the original fine-grained fully densified bodies by avoiding an excessively high sintering temperature. The alloys sintered at higher temperature with this process showed a coarser microstructure. So it is possible to produce dense nanostructured TiAl alloys by mechanically activated spark plasma sintering (MASPS) within a very short period of time.

TiAl Alloy Spark Plasma Sintered from Mechanically Activated Powders

2011 ◽  
Vol 284-286 ◽  
pp. 2336-2339
Author(s):  
Zhi Wei Wang ◽  
Jun Chen
Keyword(s):  
Spark Plasma Sintering ◽  
Tial Alloy ◽  
Sintering Temperature ◽  
Al Alloy ◽  
Tial Alloys ◽  
Fine Grained ◽  
Plasma Sintering ◽  
Short Period ◽  
Spark Plasma ◽  
Higher Temperature

Powder of Ti-46at%Al alloy was synthesized through mechanical activation (MA) and then sintered and concurrently consolidated in a short sintering time of 900 s by using spark plasma sintering (SPS) process. The XRD and SEM profiles show that the microstructures of TiAl alloys contained γ TiAl and small amount α-2 Ti3Al phase, whose amount can be controlled by the sintering temperature. The compacts retained the original fine-grained fully densified bodies by avoiding an excessively high sintering temperature. The alloys sintered at higher temperature with this process showed a coarser microstructure. So it is possible to produce dense nanostructured TiAl alloys by mechanically activated spark plasma sintering (MASPS) within a very short period of time.

Fabrication of TiAl Intermetallic by Spark Plasma Sintering

2007 ◽  
Vol 336-338 ◽  
pp. 1050-1052 ◽  
Author(s):  
Hai Tao Wu ◽  
Yun Long Yue ◽  
Wei Bing Wu ◽  
Hai Yan Yin
Keyword(s):  
Mechanical Properties ◽  
Intermetallic Compounds ◽  
Spark Plasma Sintering ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Three Point Bending ◽  
The Poor ◽  
High Relative Density ◽  
Plasma Sintering ◽  
Spark Plasma

The γ-TiAl intermetallic compounds were produced at the temperature ranging from 850°C to 1050°C by the Spark Plasma Sintering (SPS) process. The effects of sintering temperature and holding time on the mechanical properties of γ-TiAl intermetallic compounds were investigated. The γ-TiAl intermetallic compounds sintered at 1050°C for 10 min showed a high relative density more than 98%, and had the best three-point bending strength of 643MPa, fracture toughness of 12 MPa·m1/2 and microhardness of 560MPa. The microstructural observations indicated typical characteristics of intergranular fracture, which meant the poor ductility of γ-TiAl intermetallic compounds.

scholarly journals Development of calcium stabilized nitrogen rich alpha-sialon ceramics along the Si3N4:1/2Ca3N2:3AlN line using spark plasma sintering

2020 ◽  
Author(s):  
Bilal Anjum Ahmed ◽  
Abbas Saeed Hakeem ◽  
Tahar Laoui
Keyword(s):  
Spark Plasma Sintering ◽  
Single Phase ◽  
Sintering Temperature ◽  
Compositional Analysis ◽  
Physical And Mechanical Properties ◽  
Alkaline Metal ◽  
Maximum Hardness ◽  
Plasma Sintering ◽  
Alkaline Metal Cation ◽  
Spark Plasma

Abstract Calcium stabilized nitrogen rich sialon ceramics having a general formula of CaxSi12-2xAl2xN16 with x value in the range of 0.2-2.2 for compositions lying along the Si3N4:1/2Ca3N2:3AlN line were synthesized using nano/submicron size starting powder precursors and spark plasma sintering (SPS) technique. The development of calcium stabilized nitrogen rich sialon ceramics at a significantly low sintering temperature of 1500°C (typically reported a temperature of 1700°C or greater) remains to be the highlight of the present study. The SPS processed sialons were characterized for their microstructure, phase and compositional analysis, physical and mechanical properties. Furthermore, a correlation was developed between the lattice parameters and the content (x) of the alkaline metal cation in the alpha-sialon phase. Well densified single-phase nitrogen rich alpha-sialon ceramics were achieved in the range of 0.53(3) ≤ x ≤ 1.27(3). A nitrogen rich alpha-sialon sample possessing a maximum hardness of 22.4 GPa and fracture toughness of 6.1 MPa.m1/2 was developed.

scholarly journals Development of calcium stabilized nitrogen rich alpha-sialon ceramics along the Si3N4-1/2Ca3N2:3AlN line using spark plasma sintering

2020 ◽  
Author(s):  
Bilal Anjum Ahmed ◽  
Abbas Saeed Hakeem ◽  
Tahar Laoui
Keyword(s):  
Spark Plasma Sintering ◽  
Single Phase ◽  
Sintering Temperature ◽  
Compositional Analysis ◽  
Physical And Mechanical Properties ◽  
Alkaline Metal ◽  
Maximum Hardness ◽  
Plasma Sintering ◽  
Alkaline Metal Cation ◽  
Spark Plasma

Abstract Calcium stabilized nitrogen rich sialon ceramics having a general formula of CaxSi12-2xAl2xN16 with x value in the range of 0.2-2.2 for compositions lying along the Si3N4-1/2Ca3N2:3AlN line were synthesized using nano/submicron size starting powder precursors and spark plasma sintering (SPS) technique. The development of calcium stabilized nitrogen rich sialon ceramics at a significantly low sintering temperature of 1500oC (typically reported temperature of 1700oC or greater) remains to be the highlight of the present study. The SPS processed sialons were characterized for their microstructure, phase and compositional analysis, physical and mechanical properties. Furthermore, a correlation was developed between the lattice parameters and the content (x) of alkaline metal cation in the alpha-sialon phase. Well densified single-phase nitrogen rich alpha-sialon ceramics were achieved in the range of 0.4 < x < 1.6. A nitrogen rich alpha-sialon sample possessing a maximum hardness of 22.4 GPa and fracture toughness of 6.1 MPa.m1/2 was developed.

Spark Plasma Sintering of α-Si3N4 Ceramics with MgO-Al2O3 as Sintering Additives

2007 ◽  
Vol 351 ◽  
pp. 176-179 ◽  
Author(s):  
Fa Qiang Yan ◽  
Fei Chen ◽  
Qiang Shen ◽  
Lian Meng Zhang
Keyword(s):  
Relative Density ◽  
Spark Plasma Sintering ◽  
Bending Strength ◽  
Sintering Temperature ◽  
Close Correlation ◽  
Liquid Phase Sintering ◽  
Sintering Additives ◽  
Sintering Mechanism ◽  
Plasma Sintering ◽  
Spark Plasma

In the present study, α-Si3N4 is prepared by using MgO and Al2O3 as the sintering additives and spark plasma sintering (SPS) technique. The SPS sintering mechanism is discussed. The relationship between the content of sintering additives, sintering temperature and relative densities of the samples is analyzed. The results suggest that when the sintering temperature is 1300-1500°C, the content of sintering additives is 6wt.%-10wt.%, the relative density of sintered samples is 64%-96%. When the sintering temperature reaches 1400°C, the content of sintering additives is 10%, the samples can be fully dense sintered and the relative density can be up to 95%. The sintering mechanism is liquid phase sintering. The bending strength of the sintered samples is 50-403MPa and has a close correlation with the relative density.

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