An Integrated Methodology for the Teaching of Computer Aided Tools for Automated Machining

2011 ◽  
Vol 692 ◽  
pp. 8-15
Author(s):  
Pedro Jose Núñez López ◽  
Eustaquio García Plaza ◽  
Angel Ramon Martín ◽  
A. Egido
Keyword(s):  
Computer Aided Design ◽  
Mechanical Design ◽  
Computer Numerical Control ◽  
Numerical Control ◽  
Design Stage ◽  
Full Potential ◽  
Solid Modelling ◽  
Early Design ◽  
Early Design Stage ◽  
Computer Aided

To date a wide variety of computer aided tools are available for computer numerical controlled (CNC) automated machine-tools. Solid modelling software and 3D computer-aided design (CAD) are know firmly established in the early design stage whereas computer aided machining (CAM) and computer numerical control (CNC) simulator software is employed during the manufacturing stage. Training in the use of these systems is often undertaken in separate technical disciplines and training courses (e.g., graphic representation, mechanical design, computer numerical control programming, computer-aided machining, manufacturing technology, etc.), but students often lack a sound global understanding of these tools and fail to comprehend the full potential of integrating these applications. Thus, the aim is to propose a global methodology for the teaching of computer aided automated machining systems by integrating an array of computer aided tools (3D solid modelling, CAD/CAM software, CNC simulators, DNC communication, etc.) in order to enhance knowledge and develop skills of the entire manufacturing process i.e., to provide practical hands-on tasks from the early design stages to the final stages of the computer aided automated machining of a product.

Optimum Design of Radial-Flow Impellers

1989 ◽  
Vol 203 (4) ◽  
pp. 229-232
Author(s):  
G S Ray ◽  
B K Sinha ◽  
S Majumdar
Keyword(s):  
Optimum Design ◽  
Centrifugal Force ◽  
Computer Aided Design ◽  
High Speed ◽  
Radial Flow ◽  
Design Stage ◽  
Early Design ◽  
Early Design Stage ◽  
Computer Aided ◽  
Aided Design

The paper presents a procedure of computer aided design of high-speed impellers. The configurations are obtained using programs for the strength under the influence of centrifugal force within given constraints. The method provides a tool for optimizing stresses at an early design stage.

scholarly journals Development of integrated intelligent computer-aided design system for mechanical power-transmitting mechanism design

2017 ◽  
Vol 9 (7) ◽  
pp. 168781401771038 ◽  
Author(s):  
Isad Saric ◽  
Adil Muminovic ◽  
Mirsad Colic ◽  
Senad Rahimic
Keyword(s):  
Rapid Prototyping ◽  
Computer Aided Design ◽  
Three Dimensional ◽  
Computer Numerical Control ◽  
Numerical Control ◽  
Mechanical Power ◽  
Design System ◽  
Computer Aided ◽  
Aided Design ◽  
Intelligent Computer

This article presents architecture of integrated intelligent computer-aided design system for designing mechanical power-transmitting mechanisms (IICADkmps). The system has been developed in C# program environment with the aim of automatising the design process. This article presents a modern, automated approach to design. Developed kmps modules for calculation of geometrical and design characteristics of mechanical power-transmitting mechanisms are described. Three-dimensional geometrical parameter modelling of mechanical power-transmitting mechanisms was performed in the computer-aided design/computer-aided manufacturing/computer-aided engineering system CATIA V5. The connection between kmps calculation modules and CATIA V5 modelling system was established through initial three-dimensional models – templates. The outputs from the developed IICADkmps system generated final three-dimensional virtual models of mechanical power-transmitting mechanisms. Testing of the developed IICADkmps system was performed on friction, belt, cogged (spur and bevel gears) and chain transmitting mechanisms. Also, connection of the developed IICADkmps system with a device for rapid prototyping and computer numerical control machines was made for the purpose of additional testing and verification of practical use. Physical prototypes of designed characteristic elements of mechanical power-transmitting mechanisms were manufactured. The selected test three-dimensional virtual prototypes, obtained as an output from the developed IICADkmps system, were manufactured on the device for rapid prototyping (three-dimensional colour printer Spectrum Z510) and computer numerical control machines. Finally, at the end of the article, conclusions and suggested possible directions of further research, based on theoretical and practical research results, are presented.

Furniture use safety at early design stage

2019 ◽  
Vol 108 ◽  
pp. 84-92
Author(s):  
ADAM MAJEWSKI
Keyword(s):  
Mechanical Properties ◽  
Production Costs ◽  
Design Stage ◽  
Early Design ◽  
Early Design Stage ◽  
Engineering Software ◽  
Design Changes ◽  
Computer Aided ◽  
External Loads ◽  
Acting Load

Furniture use safety at early design stage. This paper presents a virtual method of determining the usage safety of a bed frame. The aim of the study was to investigate the influence of different external loads dictated by standards on the newly designed bed structure. Furthermore, it was decided to take into consideration unusual ways of acting load. Finally, the test of dynamic load was carried out. The analysis was executed by means of Finite Element Method in Computer Aided Engineering software. Results of stress distribution and displacements were compared to previously investigated mechanical properties of the used materials, such as elastic plywood and pine wood rigidity. Based on compared data, the safe use of bed frame was determined. The numerical calculations performed proved that there are possibilities of design changes to improve user safety and/or reduce production costs while ensuring sufficient mechanical properties of the furniture. Conclusions of the analysis suggested a possibility to sub-optimize the tested solution.

scholarly journals Total talar prosthesis with and without ankle ligament reconstruction using the three-dimensional computer-aided design and computer numerical control manufacturing techniques

2020 ◽  
Vol 12 (3) ◽  
Author(s):  
Chayanin Angthong ◽  
Prasit Rajbhandari
Keyword(s):  
Computer Aided Design ◽  
Ligament Reconstruction ◽  
Three Dimensional ◽  
Computer Numerical Control ◽  
Numerical Control ◽  
Ankle Ligament ◽  
Computer Aided ◽  
The Mean ◽  
Aided Design

Severe damage and bone loss of the talus are problematic issues because of its unique shape, function, and characteristics. This present study’s objective is to propose the process of customized total talar prosthesis manufacturing, using three-dimensional (3D) Computer-Aided Design (CAD) with Computer Numerical Control (CNC) production along with evaluation of the results of total talar prosthesis replacement with or without ankle ligament reconstruction in patients with severe conditions of talus. The case series included five patients (mean age: 27.6 years) with severe talar loss or damage. The mean follow-up time was 17.8±8.4 months. Related complications were: i) mild subsidence in 1 patient (20%) and ii) periprosthetic fracture in another patient (20%). The mean clinical scores including VAS-FA and SF-36 were improved following surgeries. Customized total talar prosthesis appears to provide satisfactory outcomes for the treatment of severe talar loss or damage at a short-term follow-up.

WebCAD: A computer aided design tool constrained with explicit ‘design for manufacturability’ rules for computer numerical control milling

2002 ◽  
Vol 216 (6) ◽  
pp. 879-889 ◽  
Author(s):  
A Mohole ◽  
P Wright ◽  
C Séquin
Keyword(s):  
Computer Aided Design ◽  
Computer Numerical Control ◽  
Design Tool ◽  
Numerical Control ◽  
Milling Machine ◽  
Design Tools ◽  
Cad System ◽  
Computer Aided ◽  
Cad Cam ◽  
Aided Design

A key element in the overall efficiency of a manufacturing enterprise is the compatibility between the features that have been created in a newly designed part, and the capabilities of the downstream manufacturing processes. With this in mind, a process-aware computer aided design (CAD) system called WebCAD has been developed. The system restricts the freedom of the designer in such a way that the designed parts can be manufactured on a three-axis computer numerical control milling machine. This paper discusses the vision of WebCAD and explains the rationale for its development in comparison with commercial CAD/CAM (computer aided design/manufacture) systems. The paper then goes on to describe the implementation issues that enforce the manufacturability rules. Finally, certain design tools are described that aid a user during the design process. Some examples are given of the parts designed and manufactured with WebCAD.

scholarly journals Integration of Computer Aided Design and Manufacturing at Second Year level in Undergraduate Program

2011 ◽  
Author(s):  
Christopher Laing ◽  
Subramaniam Balakrishnan
Keyword(s):  
Real World ◽  
Computer Aided Design ◽  
Mechanical Design ◽  
Learning Experience ◽  
Modern Technology ◽  
Numerical Control ◽  
Computer Aided ◽  
Production Stages ◽  
Second Year ◽  
Aided Design

Computer Graphics for Mechanical and Manufacturing Engineering at the University of Manitoba has evolved from a generic first year program to a second year design course that simulates real world experience through the development of a team based project. This challenging and comprehensive program integrates two separate course into one, CAD (Computer Aided Design) and Computer Aided Manufacturing (CAM) Concepts. The latter provides a framework to the process of computer-controlled manufacturing with an emphasis on use of advanced computerized machines. The CAD portion is taught in three stages; the first stage builds proficiency in 3D modeling techniques to create working virtual models. The second stage focuses on the language and communication of mechanical design, and the third stage develops practical skills on a host of modern technology, including CNC (Computer Numerical Control) and rapid prototyping equipment. The second part provides a series of lectures establishing the link between CAD and CAM and culminates in a design project that links the two modules. These complementary programs work hand in hand to provide the necessary theory and practical skill for the students to work in teams, to develop and conclude the term with a working device that they designed, fabricated and tested in one of the two production laboratories allocated to this course. At the conclusion of this program, each device is authenticated to ensure that it has met the criterion which validates both the design as well as the student’s learning experience. This paper will endeavour to be candid in sharing our experiences with you. We will cover everything from looking at the history behind this program, to the challenges we met. Most notably, the number of students compared to the equipment available in both the learning and production stages of this course. We will also explore the principals and thinking that constituted the curriculum with the goal that each facet of learning, both in its theory and application directly relates to real world practice that would contribute to the student’s field of study and their preparation for industry.

scholarly journals Evaluation of the Feasibility of NaCaPO4-Blended Zirconia as a New CAD/CAM Material for Dental Restoration

Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3819
Author(s):  
Ting-Hsun Lan ◽  
Yu-Feng Chen ◽  
Yen-Yun Wang ◽  
Mitch M. C. Chou
Keyword(s):  
Computer Aided Design ◽  
Optical Microscope ◽  
Dental Restoration ◽  
Numerical Control ◽  
Test Results ◽  
Cnc Machine ◽  
Computer Aided ◽  
Cad Cam ◽  
Aided Design ◽  
Better Than

The computer-aided design/computer-aided manufacturing (CAD/CAM) fabrication technique has become one of the hottest topics in the dental field. This technology can be applied to fixed partial dentures, removable dentures, and implant prostheses. This study aimed to evaluate the feasibility of NaCaPO4-blended zirconia as a new CAD/CAM material. Eleven different proportional samples of zirconia and NaCaPO4 (xZyN) were prepared and characterized by X-ray diffractometry (XRD) and Vickers microhardness, and the milling property of these new samples was tested via a digital optical microscope. After calcination at 950 °C for 4 h, XRD results showed that the intensity of tetragonal ZrO2 gradually decreased with an increase in the content of NaCaPO4. Furthermore, with the increase in NaCaPO4 content, the sintering became more obvious, which improved the densification of the sintered body and reduced its porosity. Specimens went through milling by a computer numerical control (CNC) machine, and the marginal integrity revealed that being sintered at 1350 °C was better than being sintered at 950 °C. Moreover, 7Z3N showed better marginal fit than that of 6Z4N among thirty-six samples when sintered at 1350 °C (p < 0.05). The milling test results revealed that 7Z3N could be a new CAD/CAM material for dental restoration use in the future.

scholarly journals Practical method for the fast generation of a CAM model for jet engine parts

2021 ◽  
Vol 13 (3) ◽  
pp. 168781402110027
Author(s):  
Byung Chul Kim ◽  
Ilhwan Song ◽  
Duhwan Mun
Keyword(s):  
Computer Aided Design ◽  
Feature Recognition ◽  
Practical Method ◽  
Numerical Control ◽  
Cnc Machine Tools ◽  
Cnc Machine ◽  
Jet Engine ◽  
Computer Aided ◽  
Cad Models ◽  
Cam Model

Manufacturers of machine parts operate computerized numerical control (CNC) machine tools to produce parts precisely and accurately. They build computer-aided manufacturing (CAM) models using CAM software to generate code to control these machines from computer-aided design (CAD) models. However, creating a CAM model from CAD models is time-consuming, and is prone to errors because machining operations and their sequences are defined manually. To generate CAM models automatically, feature recognition methods have been studied for a long time. However, since the recognition range is limited, it is challenging to apply the feature recognition methods to parts having a complicated shape such as jet engine parts. Alternatively, this study proposes a practical method for the fast generation of a CAM model from CAD models using shape search. In the proposed method, when an operator selects one machining operation as a source machining operation, shapes having the same machining features are searched in the part, and the source machining operation is copied to the locations of the searched shapes. This is a semi-automatic method, but it can generate CAM models quickly and accurately when there are many identical shapes to be machined. In this study, we demonstrate the usefulness of the proposed method through experiments on an engine block and a jet engine compressor case.

The Application of Computer Techniques in the Design and Manufacturing of Timing Scrolls

1993 ◽  
Vol 207 (2) ◽  
pp. 99-108
Author(s):  
L Q Tang ◽  
D N Moreton
Keyword(s):  
Dynamic Characteristic ◽  
Computer Aided Design ◽  
Numerical Control ◽  
Feeding Mechanism ◽  
Control Techniques ◽  
Computer Aided ◽  
Design And Manufacturing ◽  
Manufacturing Techniques ◽  
Aided Design ◽  
Design And Manufacture

The timing scroll is an important feeding mechanism on packaging lines. As packaging line speeds have increased and the shape of containers has become more diverse, the techniques used for the design and manufacture of such timing scrolls have become critical for successful packaging line performance. Since 1980, various techniques have evolved to improve scroll design, manufacture and the associated line performance. In recent years, as CAD (computer aided design), CAM (computer aided manufacture) and CNC (computer numerical control) techniques have evolved, scroll design and manufacturing techniques began to be linked with computer techniques. In this paper, a scroll design and manufacturing package is presented which can be run on a minicomputer, such as a μ-VAX on an IBM PC clone. This scroll package can produce a timing scroll for any type of container with a correct pocket shape and good dynamic characteristic. Tests using carefully chosen containers have been made using this package and the results indicate that the scrolls obtained by this package have the correct pocket shape and good line performance. However, the design of a good pick-up geometry for some container shapes remains a problem.

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