Numerical Simulation and Experiment Research on Temperature Field of Steel Slab in Walking Beam Furnace

2011 ◽  
Vol 704-705 ◽  
pp. 412-418 ◽  
Author(s):  
Chao Chen ◽  
Cui Jiao Ding ◽  
De Gang Ouyang ◽  
Zhan Zeng Liu ◽  
Zhong Hua Song ◽  
...  

This paper presents a study of the temperature fields of steel slab in a walking beam furnace. To simulate the temperature distribution in the slab of heating-up process in heating furnace, a two-dimensional mathematical model was developed. The heat transfer in the furnace was very complex, so the model was developed on the assumptions that the temperature of each section of the furnace was unchangeable, the slab moved in the furnace in even velocity, the heat transfer between the slab and the walking beam was out of consideration, the longitudinal heat conduction of the slab and the effect of the scale on the heat conduction were neglected. The equations were calculated by the finite difference method. A black box experiment research was carried out to measure the temperature history of the slab as it passed through the furnace. The comparison of the calculated results with the measured results showed that the model worked well for simulating the temperature distribution of the slab in walking beam furnace. With this developed model, the optimizing of hot rolling and heating processes of steel slab can be investigated in the future.

2018 ◽  
Vol 17 (2) ◽  
pp. 80
Author(s):  
G. M. Stieven ◽  
D. R. Soares ◽  
E. P. Oliveira ◽  
E. F. Lins

The metals and alloys solidification can be defined as a transient heat transfer process. A liquid/solid transformation is followed by thermal energy liberation, with a movable boundary separating two phases with different thermophysical properties. The solidification is of great interest to mechanical and chemical engineers. It is a non-linear transient phenomenon, where heat transfer between the casting and the mold plays a important role. This paper aims to propose a study of heat flow from the casting to the mold using a numerical technique to compute the temperature history of all points inside the casting. The cooling process consists of water-cooled mold with heat being extracted only from the bottom, resulting in unidirectional vertical solidification. The ANSYS software was used to obtain the temperature distribution in the casting. Good agreement was obtained when the simulation results were compared with the experimental data.


1976 ◽  
Vol 16 (74) ◽  
pp. 308-309
Author(s):  
S.S. Grigoryan ◽  
M.S. Krass ◽  
P.A. Shumskiy

Abstract In the case of a non-isothermal glacier it is necessary to integrate the equations of dynamics together with the equation of heat conduction, heat transfer, and heat generation because of the interdependence (1) of strain-rate of ice on its temperature, and (2) of ice temperature on the rate of heat transfer by moving ice and on the intensity of heat generation in its strain. In view of the complexity of the whole system of equations, simplified mathematical models have been constructed for dynamically different glaciers. The present model concerns land glaciers with thicknesses much less than their horizontal dimensions and radii of curvature of large bottom irregularities, so that the method of a thin boundary layer may be used. The principal assumption is the validity of averaging over a distance of the order of magnitude of ice thickness. Two component shear stresses parallel to the bottom in glaciers of this type considerably exceed the normal stresses and the third shear stress, so the dynamics are described by a statically determined system of equations. For the general case, expressions for the stresses have been obtained in dimensionless affine orthogonal curvilinear coordinates, parallel and normal to the glacier bottom, and taking into account the geometry of the lower and upper surfaces. The statically undetermined problem for ice divides is solved using the equations of continuity and rheology, so the result for stresses depends considerably on temperature distribution. In the case of a flat bottom the dynamics of an ice divide is determined by the curvature of the upper surface. The calculation of the interrelating velocity and temperature distributions is made by means of the iteration of solutions (1) for the components of velocity from the stress expressions using the rheological equations (a power law or the more precise hyberbolic one) with the assigned temperature distribution, and (2) for the temperature with the assigned velocity distribution. The temperature distribution in the coordinate system used is determined by a parabolic equation with a small parameter at the principal derivative. Its solution is reduced to the solution of a system of recurrent non-uniform differential equations of the first order by means of a series expansion of the small parameter: the right part for the largest term of the expansion contains a function of the heat sources, and for the other terms it contains the second derivative along the vertical coordinate from the previous expansion term. Thus advection makes the main contribution to the heat transfer, and temperature in a glacier is distributed along the particle paths, changing simultaneously under the influence of heat generation. A relatively thin conducting boundary layer adjoins the upper and lower surfaces of a glacier, playing the role of a temperature damper in the ablation area. The equation of heat conduction (at the free surface) or of heat conduction and heat transfer (at the bottom) with the boundary conditions, and with the condition of the connection with the solution of the problem for the internal temperature distribution, is being solved for the boundary layer because of its small thickness. Beyond the limits of the boundary layer, heat conduction makes a small change in the temperature distribution, which can be calculated with any degree of accuracy.


2012 ◽  
Vol 549 ◽  
pp. 908-913 ◽  
Author(s):  
Yu Peng Xu ◽  
Li Jie Cui ◽  
Xin Xin Ren ◽  
Wei Ge ◽  
Wei Gang Lin

Understanding the heat transfer among particles with uneven temperature distribution is a key to powder processing. In this work, the discrete element method (DEM) is used to optimize the interior structure of a particle mixer with multiple baffles to achieve better heat transfer between two particulate materials. The simulation results show that optimal values exist for the number of baffles and their widths, slope angles and spacing to enhance heat transfer. The results are helpful to the design of a variety of process such as the ultra-fast pyrolysis in “coal topping”.


Author(s):  
Dennis A. Siginer ◽  
F. Talay Akyildiz

The temperature distribution and heat transfer coefficient are investigated in forced convection with Newtonian fluids in pressure gradient driven hydrodynamically and thermally fully developed steady laminar flow in transversally corrugated pipes. The governing equations are solved by means of the epitrochoid conformal mapping and exact analytical solutions are derived for the velocity and temperature fields without viscous dissipation. The effect of the corrugations and the number of waves on the friction factor, the temperature distribution and the heat transfer enhancement is discussed.


1976 ◽  
Vol 16 (74) ◽  
pp. 308-309
Author(s):  
S.S. Grigoryan ◽  
M.S. Krass ◽  
P.A. Shumskiy

AbstractIn the case of a non-isothermal glacier it is necessary to integrate the equations of dynamics together with the equation of heat conduction, heat transfer, and heat generation because of the interdependence (1) of strain-rate of ice on its temperature, and (2) of ice temperature on the rate of heat transfer by moving ice and on the intensity of heat generation in its strain. In view of the complexity of the whole system of equations, simplified mathematical models have been constructed for dynamically different glaciers. The present model concerns land glaciers with thicknesses much less than their horizontal dimensions and radii of curvature of large bottom irregularities, so that the method of a thin boundary layer may be used. The principal assumption is the validity of averaging over a distance of the order of magnitude of ice thickness.Two component shear stresses parallel to the bottom in glaciers of this type considerably exceed the normal stresses and the third shear stress, so the dynamics are described by a statically determined system of equations. For the general case, expressions for the stresses have been obtained in dimensionless affine orthogonal curvilinear coordinates, parallel and normal to the glacier bottom, and taking into account the geometry of the lower and upper surfaces. The statically undetermined problem for ice divides is solved using the equations of continuity and rheology, so the result for stresses depends considerably on temperature distribution. In the case of a flat bottom the dynamics of an ice divide is determined by the curvature of the upper surface.The calculation of the interrelating velocity and temperature distributions is made by means of the iteration of solutions (1) for the components of velocity from the stress expressions using the rheological equations (a power law or the more precise hyberbolic one) with the assigned temperature distribution, and (2) for the temperature with the assigned velocity distribution. The temperature distribution in the coordinate system used is determined by a parabolic equation with a small parameter at the principal derivative. Its solution is reduced to the solution of a system of recurrent non-uniform differential equations of the first order by means of a series expansion of the small parameter: the right part for the largest term of the expansion contains a function of the heat sources, and for the other terms it contains the second derivative along the vertical coordinate from the previous expansion term.Thus advection makes the main contribution to the heat transfer, and temperature in a glacier is distributed along the particle paths, changing simultaneously under the influence of heat generation. A relatively thin conducting boundary layer adjoins the upper and lower surfaces of a glacier, playing the role of a temperature damper in the ablation area. The equation of heat conduction (at the free surface) or of heat conduction and heat transfer (at the bottom) with the boundary conditions, and with the condition of the connection with the solution of the problem for the internal temperature distribution, is being solved for the boundary layer because of its small thickness. Beyond the limits of the boundary layer, heat conduction makes a small change in the temperature distribution, which can be calculated with any degree of accuracy.


Author(s):  
Eisa Ahmadi ◽  
M. M. Aghdam ◽  
Nasrin Sheikhy

In this study a new meshless method is presented for the analysis of heat transfer in heterogeneous solid structures. The presented meshless method is based on the integral form of energy equation for the sub-particles in the domain of the material. A micromechanical model based on the presented meshless method is presented for analysis of heat transfer, temperature distribution and steady-state effective thermal conductivities of fiber-matrix type of composite materials. Because the domain integration is eliminated in the presented meshless formulation, the computational efforts in presented method are decreased substantially. A small area of the composite system called the representative volume element (RVE) is considered as the solution domain. The fully bonded fiber-matrix interface is considered and contact thermal resistant is neglected in the fiber-matrix interface and so the continuity of temperature and reciprocity of heat flux is satisfied in the fiber-matrix interface. A direct interpolation method is employed for enforcement the appropriate boundary conditions to the RVE. Numerical results are presented for temperature distribution, heat flux and thermal conductivity. Numerical results show that presented meshless method is simple, effective, accurate and less costly method in micromechanical modeling of heat conduction in heterogeneous materials.


1959 ◽  
Vol 81 (3) ◽  
pp. 195-200 ◽  
Author(s):  
J. P. Hartnett ◽  
E. R. G. Eckert ◽  
R. Birkebak

The use of parachutes for recovery of information and equipment from high-speed vehicles has directed attention to the heating problem which in some instances may be so severe as to cause destruction of the parachute. Consequently, the parachute engineer requires sufficient information on the heat-transfer characteristics of geometries resembling those of parachutes and on the heat-transfer properties of the materials used to allow a calculation of the temperature history of a descending parachute. In particular, the radiation properties of the parachute materials must be known since the parachute is receiving radiant energy from the sun and loses energy by radiation to the surroundings. The measurement of radiation properties for such parachute materials is more complicated than for solid surfaces since an appreciable amount of energy is transmitted by such fabrics. It is the purpose of this paper to describe the equipment which was used to measure the absorptivity for solar radiation and the long-wave-length emissivity for such parachute materials and to report these data for a number of important parachute materials.


Author(s):  
Takuya Ishizaka ◽  
Shiro Kubo ◽  
Seiji Ioka

When high temperature fluid flows into a pipe, a temperature distribution in the pipe induces a thermal stress. It is important to reduce the thermal stress for managing and extending the lives of plants. In this problem heat conduction, elastic deformation, heat transfer, liquid flow should be considered, and therefore the problem is of multidisciplinary nature. In this paper an inverse method is proposed for determining the optimum thermal load history which reduces transient thermal stress considering the multidisciplinary physics. As a typical problem, transient thermal stress in a thin pipe during start-up was treated. It was assumed that the inner surface was heated by liquid flow and the outer surface was insulated for simplicity. The multidisciplinary complex problem was decomposed into a heat conduction problem with given internal wall temperature history, thermal stress problem with given temperature distribution, and heat transfer problem with given heat flux on an inner surface. An analytical solution of the temperature distribution of the radial thickness and the thermal hoop stress distribution was obtained. The maximum inner hoop tensile stress was minimized for the case where inner surface temperature Ts(t) was expressed in terms of the 3rd order polynomial function of time t. Finally, from the temperature distributions, the optimum fluid temperature history was obtained for reducing the transient thermal tensile stress.


2015 ◽  
Vol 138 (4) ◽  
Author(s):  
Zhi-Gang Feng ◽  
Eid S. Alatawi ◽  
Adam Roig ◽  
Cenk Sarikaya

A resolved Eulerian–Lagrangian numerical approach is used to study the heat transfer of 1204 heated spheres fluidized in a slit bed. This approach uses a direct numerical simulation combined with the immersed boundary method (DNS-IB). Pan et al. (2002, “Fluidization of 1204 Spheres: Simulation and Experiment,” J. Fluid Mech., 451, pp. 169–192) studied the fluidization of 1204 spheres by a uniform flow without heat transfer using a fictitious domain-based DNS. The focus of this study is placed on the heat transfer between the heated spheres and fluid and also the fluidization by a jet flow. In the DNS-IB method, fluid velocity and temperature fields are obtained by solving the modified momentum and heat transfer equations, which result from the presence of heated spheres in the fluid. Particles are tracked individually and their velocities and positions are solved based on the equations of linear and angular motions; particle temperature is assumed to be a constant. The momentum and heat exchange between a particle and the surrounding fluid at its surface are resolved using the IB method with the direct forcing scheme. By exploring the rich data generated from the DNS-IB simulations, we are able to obtain statistically averaged fluid and particle velocity as well as particle heat transfer rate in a fluidized bed. Our results on the pressure drop and bed height are compared to the results of Pan et al. (2002, “Fluidization of 1204 Spheres: Simulation and Experiment,” J. Fluid Mech., 451, pp. 169–192), which show good agreements. The case of the fluidization of 1204 spheres by a jet flow has also been studied and compared against the case of the fluidization by a uniform flow. The flow structures, drag, and heat transfer rate of two spheres placed along flow directions have been studied to understand the influence of a neighboring sphere. Results show that the trailing sphere has an insignificant effect on the leading sphere when it comes to the drag and heat transfer rate. On the contrary, the leading sphere can reduce the drag and heat transfer rate of the trailing sphere by more than 20% even when the two spheres are separated by six diameters. This demonstrates the need of a fully resolved DNS in accurately modeling dense particulate flows where a particle could be surrounded by multiple neighboring particles.


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