Heat Transfer Enhancement in Corrugated Pipes

Author(s):  
Dennis A. Siginer ◽  
F. Talay Akyildiz

The temperature distribution and heat transfer coefficient are investigated in forced convection with Newtonian fluids in pressure gradient driven hydrodynamically and thermally fully developed steady laminar flow in transversally corrugated pipes. The governing equations are solved by means of the epitrochoid conformal mapping and exact analytical solutions are derived for the velocity and temperature fields without viscous dissipation. The effect of the corrugations and the number of waves on the friction factor, the temperature distribution and the heat transfer enhancement is discussed.

2012 ◽  
Vol 134 (10) ◽  
Author(s):  
Ting-Yu Lin ◽  
Satish G. Kandlikar

The effect of structured roughness on the heat transfer of water flowing through minichannels was experimentally investigated in this study. The test channels were formed by two 12.7 mm wide × 94.6 mm long stainless steel strips. Eight structured roughness elements were generated using a wire electrical discharge machining (EDM) process as lateral grooves of sinusoidal profile on the channel walls. The height of the roughness structures ranged from 18 μm to 96 μm, and the pitch was varied from 250 μm to 400 μm. The hydraulic diameter of the rectangular flow channels ranged from 0.71 mm to 1.87 mm, while the constricted hydraulic diameter (obtained by using the narrowest flow gap) ranged from 0.68 mm to 1.76 mm. After accounting for heat losses from the edges and end sections, the heat transfer coefficient for smooth channels was found to be in good agreement with the conventional correlations in the laminar entry region as well as in the laminar fully developed region. All roughness elements were found to enhance the heat transfer. In the ranges of parameters tested, the roughness element pitch was found to have almost no effect, while the heat transfer coefficient was significantly enhanced by increasing the roughness element height. An earlier transition from laminar to turbulent flow was observed with increasing relative roughness (ratio of roughness height to hydraulic diameter). For the roughness element designated as B-1 with a pitch of 250 μm, roughness height of 96 μm and a constricted hydraulic diameter of 690 μm, a maximum heat transfer enhancement of 377% was obtained, while the corresponding friction factor increase was 371% in the laminar fully developed region. Comparing different enhancement techniques reported in the literature, the highest roughness element tested in the present work resulted in the highest thermal performance factor, defined as the ratio of heat transfer enhancement factor (over smooth channels) and the corresponding friction enhancement factor to the power 1/3.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Karthikeyan Paramanandam ◽  
Venkatachalapathy S. ◽  
Balamurugan Srinivasan

Purpose The purpose of this paper is to study the flow and heat transfer characteristics of microchannel heatsinks with ribs, cavities and secondary channels. The influence of length and width of the ribs on heat transfer enhancement, secondary flows, flow distribution and temperature distribution are examined at different Reynolds numbers. The effectiveness of each heatsink is evaluated using the performance factor. Design/methodology/approach A three-dimensional solid-fluid conjugate heat transfer numerical model is used to study the flow and heat transfer characteristics in microchannels. One symmetrical channel is adopted for the simulation to reduce the computational cost and time. Flow inside the channels is assumed to be single-phase and laminar. The governing equations are solved using finite volume method. Findings The numerical results are analyzed in terms of average Nusselt number ratio, average base temperature, friction factor ratio, pressure variation inside the channel, temperature distribution, velocity distribution inside the channel, mass flow rate distribution inside the secondary channels and performance factor of each microchannels. Results indicate that impact of rib width is higher in enhancing the heat transfer when compared with its length but with a penalty on the pressure drop. The combined effects of secondary channels, ribs and cavities helps to lower the temperature of the microchannel heat sink and enhances the heat transfer rate. Practical implications The fabrication of microchannels are complex, but recent advancements in the additive manufacturing techniques makes the fabrication of the design considered in this numerical study feasible. Originality/value The proposed microchannel heatsink can be used in practical applications to reduce the thermal resistance, and it augments the heat transfer rate when compared with the baseline design.


Author(s):  
Laura Small ◽  
Fatemeh Hassanipour

This study presents numerical simulations of forced convection with parachute-shaped encapsulated phase-change material particles in water, flowing through a square cross-section duct with top and bottom iso-flux surfaces. The system is inspired by the gas exchange process in the alveolar capillaries between the red blood cells (RBC) and the lung tissue. The numerical model was developed for the motion of elongated encapsulated phase change particles along a channel in a particulate flow where particle diameters are comparable with the channel height. Results of the heat transfer enhancement for the parachute-shaped particles are compared with the circular particles. Results reveal that the key role in heat transfer enhancement is the snugness movement of the particles and the parachute-shaped geometry yields small changes in heat transfer coefficient when compared to the circular ones. The effects of various parameters including particle diameter and volume-fraction, as well as fluid speed, on the heat transfer coefficient is investigated and reported in this paper.


Author(s):  
Michael Maurer ◽  
Uwe Ruedel ◽  
Michael Gritsch ◽  
Jens von Wolfersdorf

An experimental study was conducted to determine the heat transfer performance of advanced convective cooling techniques at the typical conditions found in a backside cooled combustion chamber. For these internal cooling channels, the Reynolds number is usually found to be above the Reynolds number range covered by available databases in the open literature. As possible candidates for an improved convective cooling configuration in terms of heat transfer augmentation and acceptable pressure drops, W-shaped and WW-shaped ribs were considered for channels with a rectangular cross section. Additionally, uniformly distributed hemispheres were investigated. Here, four different roughness spacings were studied to identify the influence on friction factors and the heat transfer enhancement. The ribs and the hemispheres were placed on one channel wall only. Pressure losses and heat transfer enhancement data for all test cases are reported. To resolve the heat transfer coefficient, a transient thermocromic liquid crystal technique was applied. Additionally, the area-averaged heat transfer coefficient on the W-shaped rib itself was observed using the so-called lumped-heat capacitance method. To gain insight into the flow field and to reveal the important flow field structures, numerical computations were conducted with the commercial code FLUENT™.


2004 ◽  
Vol 126 (2) ◽  
pp. 211-218 ◽  
Author(s):  
Zhihua Li ◽  
Jane H. Davidson ◽  
Susan C. Mantell

The use of polymer tubes for heat exchanger tube bundles is of interest in many applications where corrosion, mineral build-up and/or weight are important. The challenge of overcoming the low thermal conductivity of polymers may be met by using many small-diameter, thin-walled polymer tubes and this route is being pursued by industry. We propose the use of unique shaped tubes that are easily extruded using polymeric materials. The shaped tubes are streamlined to reduce form drag yet the inside flow passage is kept circular to maintain the pressure capability of the tube. Special treatment is required to predict convective heat transfer rates because the temperature distribution along the outer surface of the shaped tubes is nonuniform. The average forced convection Nusselt number correlations developed for these noncircular tubes can not be used directly to determine heat transfer rate. In this paper, heat transfer rates of shaped tubes are characterized by treating the tubes as a base circular tube to which longitudinal fin(s) are added. Numerical solution of an energy balance on the fin provides the surface temperature distribution and a shaped tube efficiency, which can be used in the same manner as a fin efficiency to determine the outside convective resistance. The approach is illustrated for three streamlined shapes with fins of lenticular and oval profile. The presentation highlights the effects of the geometry and the Biot number on the tube efficiency and heat transfer enhancement. Convective heat transfer is enhanced for the oval shaped tube for 2000⩽Re⩽20,000 when Bi<0.3. For polymeric materials, the Biot number in most applications will be greater than 0.3, and adding material to the base tube reduces the heat transfer rate. The potential benefit of reduced form drag remains.


Author(s):  
Wei Li ◽  
Dan Huang ◽  
Zan Wu ◽  
Hong-Xia Li ◽  
Zhao-Yan Zhang ◽  
...  

An experimental investigation was performed for convective condensation of R410A inside four micro-fin tubes with the same outside diameter (OD) 5 mm and helix angle 18°. Data are for mass fluxes ranging from about 180 to 650 kg/m2s. The nominal saturation temperature is 320 K, with inlet and outlet qualities of 0.8 and 0.1, respectively. The results suggest that Tube 4 has the best thermal performance for its largest condensation heat transfer coefficient and relatively low pressure drop penalty. Condensation heat transfer coefficient decreases at first and then increases or flattens out gradually as G decreases. This complex mass-flux effect may be explained by the complex interactions between micro-fins and fluid. The heat transfer enhancement mechanism is mainly due to the surface area increase over the plain tube at large mass fluxes, while liquid drainage and interfacial turbulence play important roles in heat transfer enhancement at low mass fluxes. In addition, the experimental data was analyzed using seven existing pressure-drop and four heat-transfer models to verify their respective accuracies.


Author(s):  
Kazuaki Yamamoto ◽  
Atsuhide Kitagawa ◽  
Yoshimichi Hagiwara

This paper describes the heat transfer enhancement of natural convection along a vertical heated plate due to injection of microbubbles. Thermocouples are used for the temperature measurement and an image processing technique is used for obtaining the bubble diameter and the bubble layer thickness. The working fluid used is tap water, and hydrogen bubbles generated by electrolysis of the water are used as the microbubbles. The mean bubble diameter dm ranges from 26 to 57 μm. For each of the laminar and transition regions, the significant heat transfer enhancement is caused by the microbubble injection. Under a constant bubble flow rate (Q = 42 mm3/s), in the laminar region, the heat transfer coefficient for dm = 39 μm is higher than that for dm = 57 μm, but it is vice versa at x = 770 mm (transition region). Under a constant bubble size (dm = 39 μm), at each measurement position, the heat transfer coefficient for Q = 42 mm3/s is higher than that for Q = 30 mm3/s. These are deeply related to the fluctuation of the bubble layer thickness and small-scale eddy motions inherent in the flow. Moreover, in the case of dm = 39 μm and Q = 30 mm3/s, the heat transfer gain (which is the ratio of the heat transfer rate obtained with the microbubble injection to the power consumption of the mirobubble generation) is approximately 33. Therefore, microbubble injection is a very highly efficient technique for enhancing the natural convection heat transfer of water along a vertical flat plate.


2019 ◽  
Author(s):  
◽  
Run Yan

As demand for the world's natural resources continues to rise, energy saving has become an urgent topic. Water harvesting and condensation heat transfer enhancement represent two vital energy-saving objectives. Many researchers have focused on alternating surface wettability by employing advanced materials or complex surface structures to achieve such goals; however, most of these approaches operate in a passive manner. In terms of active methods, electrowetting-on-dielectric (EWOD) has become a popular option owing to its excellent contact angle reversibility, switching speed, and long-term reliability in altering surface wettability. This dissertation presents a study of the EWOD effect on water harvesting and condensation heat transfer. It describes experimental and analytical studies concerning various characteristics such as EWOD-induced droplet dynamics, water capture capability, and heat transfer performance. It also quantifies water harvesting and condensation heat transfer enhancement. This dissertation is divided into four main studies, each of which considers different aspects of the effects of EWOD on water harvesting and condensation heat transfer. The first part of this dissertation (Chapter 2) describes microfabrication technologies to obtain EWOD devices, including low-pressure chemical vapor deposition, photolithography, sputtering deposition, and lift-off and spin coating. Mask designs with different electrode configurations and a device microfabrication protocol are also described. The second part of this dissertation (Chapter 3) presents an experimental investigation of EWOD-induced water harvesting enhancement. EWOD devices were tested in a high-humidity environment under mist flow. Compared with an uncharged EWOD device, the water capture capability of charged devices improved significantly. These results are of great importance, as they indicate strong potential for improvement in water-harvesting applications. The third part of this dissertation (Chapter 4) describes a visualization study of EWOD-regulated condensation droplet distribution. Side-by-side experiments were performed to compare charged and uncharged devices. Charged devices exhibited a regulated droplet distribution, faster droplet growth, more dispersed droplet distribution, and more large droplets. These experimental results introduced a novel approach to actively influence droplet distribution on microfabricated condensing surfaces and showed promise for improving the condensation heat transfer rate via EWOD. The fourth part of this dissertation (Chapter 5) discusses the EWOD effect on the condensation heat transfer coefficient and heat flux. The heat transfer coefficient and heat flux were compared on uncharged and charged (40V DC) EWOD devices. Experimental results demonstrated a positive effect of EWOD on condensation heat transfer. This approach could be incorporated into many industrial applications (e.g., heat exchanger fin surfaces, condensing surfaces of waste heat recovery systems, and components of electronic cooling packages) requiring high-efficiency heat dissipation. In summary, this work makes valuable contributions to the field of water harvesting and condensation heat transfer, proposing a new approach to research in these areas. Findings also detail a new tool to achieve water harvesting and condensation heat transfer enhancement via an active EWOD method.


2008 ◽  
Author(s):  
Bolaji O. Olayiwola ◽  
Gerhard Schaldach ◽  
Peter Walzel

Experimental and CFD studies were performed to investigate the enhancement of convective heat transfer in a laminar cooling system using flow pulsation in a flat channel with series of regular spaced fins. Glycerol-water mixtures with dynamic viscosities in the range of 0.001 kg/ms–0.01 kg/ms were used. A steady flow Reynolds number in the laminar range of 10 &lt; Re &lt; 1200 was studied. The amplitudes of the applied pulsations are in the range of 0.25 &lt; A &lt; 0.55 mm and the frequency range is 10 &lt; f &lt; 60 Hz. Two different cooling devices with active length L = 450 mm and 900 mm were investigated. CFD simulations were performed on a parallel-computer (Linux-cluster) using the software suit CFX11 from ANSYS GmbH, Germany. The rate of cooling was found to be significant at moderate low net flow rates. In general, no significant heat transfer enhancement at very low and high flow rates was obtained in compliance with the experimental data. The heat transfer coefficient was found to increase with increasing Prandtl number Pr at constant oscillation Reynolds number Reosc whereas the ratio of the hydraulic diameter to the length of the channel dh/L has insignificant effect on the heat transfer coefficient. This is due to enhanced fluid mixing. CFD results allow for performance predictions of different geometries and flow conditions.


Author(s):  
T. S. Mogaji ◽  
O. A. Sogbesan ◽  
Tien-Chien Jen

Abstract This study presents numerical investigation results of heat flux effect on pool boiling heat transfer enhancement during nucleate boiling heat transfer of water. The simulation was performed for five different heated surfaces such as: brass, copper, mild steel, stainless steel and aluminum using ANSYS simulation software at 1 atmospheric pressure. The samples were heated in a domain developed for bubble growth during nucleate boiling process under the same operational condition of applied heat flux ranged from 100 to 1000 kW/m2 and their corresponding heat transfer coefficient was obtained numerically. Obtained experimental data of other authors from the open literature result is in close agreement with the simulated data, thus confirming the validity of the CFD simulation method used in this study. It is found that heat transfer coefficient increases with increasing heat flux. The results revealed that in comparison to other materials tested, better heat transfer performance up to 38.5% and 7.11% is observed for aluminum and brass at lower superheated temperature difference conditions of 6.96K and 14.01K respectively. This behavior indicates better bubble development and detachment capability of these heating surface materials and could be used in improving the performance of thermal devices toward producing compact and miniaturized equipment.


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