Influence of High Energy Milling on the Airflow Sensorproperty of the NBCa Ceramic

2012 ◽  
Vol 727-728 ◽  
pp. 499-504 ◽  
Author(s):  
C. Caldart ◽  
J. Souza ◽  
M.Z. Pellegrin ◽  
Glaucea Warmeling Duarte ◽  
M.R. Rocha ◽  
...  

Some materials have been applied in many surrounding conditions as sensors, electronic devices and other applications. Inexpensive and reliable temperature and flow measurement are important in many applications including, for example, environmental monitoring and control, indoor air conditioning, weather forecasting, automotive and aerospace systems. Special ceramics are an example of such materials. Neodymium-Barium-Copper is a special ceramic that has high electrical conductivity and airflow sensor characteristics. This property is influenced by high energy milling of the powder, when it is not sintered. To evaluate the influence of this type of milling it was carried out an analysis of particle size as a function of milling time. SEM images and granulometric analysis showed significant reduction of particle size with the increase of milling time. For longer times of milling the mixture of precursor powders is favored, resulting in better homogeneity of the ceramic. This is reflected in the properties of airflow sensor.

Materials ◽  
2019 ◽  
Vol 12 (8) ◽  
pp. 1305 ◽  
Author(s):  
Dora Janovszky

Pure Al particles reinforced with amorphous-nanocrystalline Cu36Zr48Ag8Al8 particles composite powders were prepared by high-energy milling without and with ethanol. The mechanical milling procedures were compared so that in the case of dry milling the particle size increased owing to cold welding, but the crystallite size decreased below 113 nm. The amorphous phase disappeared and was not developed until 30 h of milling time. Using ethanol as a process control agent, the particle size did not increase, while the amorphous fraction increased to 15 wt.%. Ethanol decomposed to carbon dioxide, water, and ethane. Its addition was necessary to increase the amount of the amorphous structure.


2014 ◽  
Vol 788 ◽  
pp. 608-612
Author(s):  
Zheng Li ◽  
Xiao Lan Cai ◽  
Feng Yi ◽  
Ming Jun Yu ◽  
Chui Hu

The 2wt%CNTs/Al5083 composite powder was prepared by High Energy Milling, and the effect of the milling time on microstructure of the 2wt.%CNTs/Al5083 composite powder was investigated. The Microstructure was observed by SEM, TEM and XRD. The result showed that prolonging the milling time lead to the reduction of the Medium particle size D50. The best D50 was obtained at milling 2.5h with the particle size of 22.33μm. CNTs homogeneous embedded into the Al-matrix when the milling time was 2.5h. The average crystallite size of Al was 46.4nm after milling for 2.5h, and the average crystallite size of Al also increased as the recrystallization.


2011 ◽  
Vol 194-196 ◽  
pp. 665-668
Author(s):  
Chun Huan Chen ◽  
Rui Ming Ren

In order to synthesize WC-Co nanopowders through an integrated mechanical and thermal activation process, WO3-Co2O3-C nanopowders need to be obtained first. It is critical how to obtain the WO3-Co2O3-C nanopowders efficiently. The effect of processing parameters on the grain size during high-energy-milling of WO3-Co2O3-C mixed powders was studied via X-ray diffraction (XRD) and transmission electron microscopy (TEM). The results show that the grain size of reactants can be effectively decreased with increasing the milling time, rotation speed, and charge ratio. After a certain time milling, both WO3 and C powders achieve nano-level in grain size and mixed homogeneously. The appropriate milling parameters for fabricating nanosized WO3+C+Co2O3 powders are suggested to be 4 to 8 hours of milling time, 400 RPM of rotation speed, and 40:1 to 60:1 of charge ratio.


2019 ◽  
Vol 799 ◽  
pp. 136-141
Author(s):  
Marek Tarraste ◽  
Jakob Kübarsepp ◽  
Kristjan Juhani ◽  
Märt Kolnes ◽  
Mart Viljus

During production of cemented carbides hard and brittle tungsten carbide (WC) and ductile metal powders (mainly from Fe-group) are milled together. Complete milling results in a Gaussian distribution and narrow particle size range of the milled powder which promote the homogeneity and improve the properties of sintered composites. Cobalt, conventional metal employed in cemented carbides, possesses good comminution characteristics with WC powder. However, its toxicity and fluctuating price pushes researchers to find suitable alternatives and Fe-based alloys have shown most promising results. Cemented carbides with the Fe-Cr system as metal binder phase have potential to perform better than regular WC-Co composites in corrosive and oxidative environments. The goal of this paper was to prepare uniform cemented carbides powders with relatively high fraction of stainless Fe-Cr steel. To achieve a uniform powder mixture is a challenge at high ductile steel fraction. High energy milling (HEM) is a powerful technique for achieving (ultra) fine powder mixtures with narrow powder size range. HEM was carried out in a novel high energy ball mill RETSCH Emax. Milling in tumbling ball mill, which is the most widely used method, was employed for reference. Prepared powder mixtures were characterised in terms of particle size, size distribution and shape. In addition, powder mixtures were consolidated via spark plasma sintering to evaluate the effect of the milling method and the duration on the microstructure of final cemented carbide.


2008 ◽  
Vol 587-588 ◽  
pp. 468-472
Author(s):  
J.M. González ◽  
José A. Rodríguez ◽  
Enrique J. Herrera

Nickel powder was dry-milled using a high-energy disc-oscillating mill. The average particle size increases and the specific surface area diminishes with milling time. Crystallite size decreases and microstrains increase, under the same conditions, as shown by X-ray analysis. At 120 min milling time, the crystallite size has a value of 17 nm, i.e., a nanostructured powder, with a perturbed lattice, is obtained. The above results have been compared with published data about the effects of milling on a ceramic powder. There is, in both cases, a general agreement concerning the changes produced in crystallite size. Nevertheless, opposite results are reached regarding particle size and specific surface area.


2016 ◽  
Vol 10 (1) ◽  
pp. 35-40
Author(s):  
Yunasfi . ◽  
P. Purwanto ◽  
Mashadi .

Utilization of HEM (high energy milling) technique for growth of CNT (carbon nanotube) from graphite powders by using Ni as catalyst was carried out. Milling process performed on a mixture of graphite powder and nickel powder (Ni-C powders) with the ratio of weight percent of 98%: 2%, with a variation of milling time between 25 up to 75 hours. Characterization using PSA (Powder Size Analyzer), SAA (Surface Area Analyzer), TEM (Transmission Electron Microscope) and Raman Spectroscopy performed to obtain information about particle size, surface area, morphology and the structure bonding of the milled powder respectively. The analysis results of Ni-C powders using PSA and SAA showed the smallest particle size and biggest surface area obtained after milling process for 50 hours, i.e. 80 nm and 705 m2/g, respectively. TEM observations revealed formation of flat fibers which quantity increased with increasing milling time. This flattened fiber behave as an initiator for the growth of CNTs. Ni-C powder milling for 50 hours results more clearly show the growth of CNTs. Analysis by Raman Spectroscopy showed two bands at 1582 cm−1 as a peak of G band and at 1350 cm-1 as a peak of D band. These spectra are typical for sp2 structure. The position of G band peak is close to 1600 cm-1 as the evidence of a change to nano-crystalline graphite. The highest intensity of D band shown in the milling process for 50 hours, which indicates that this milling time produces more graphite-like structure compared to other conditions, and is predicted good for growing CNTs. AbstrakPemanfaatan teknik HEM (High Energy Milling) untuk penumbuhan CNT (carbon nanotube) dari serbuk grafit dengan menggunakan Ni sebagai katalis. Proses milling dilakukan terhadap campuran serbuk grafit dan serbuk nikel (serbuk Ni-C) dengan perbandingan berat 98% : 2%, dengan variasi waktu milling antara 25-75 jam. Karakterisasi menggunakan fasilitas PSA (Particle Size Analyzer), SAA (Surface Area Analyzer), dan TEM (Transmission Electron Microscope) serta Raman Spektroscopy yang masing-masingnya untuk mendapatkan informasi tentang ukuran partikel, luas permukaan dan morfologi serta struktur ikatan serbuk hasil milling. Hasil analisis serbuk Ni-C dengan PSA dan SAA menunjukkan ukuran partikel paling kecil dan luas permukaan paling besar diperoleh setelah proses milling selama 50 jam, masing-masing 80 nm dan 705 m2/g. Pengamatan TEM menunjukkan serbuk-serbuk berbentuk serat pipih dengan kuantitas yang meningkat dengan bertambahnya waktu milling. Serat pipih ini perupakan cikal bakal penumbuhan CNT. Serbuk Ni-C hasil milling menunjukkan penumbuhan CNT terlihat lebih jelas setelah milling selama 50 jam. Hasil analisis dengan Raman Spectroscopy memperlihatkan puncak G band pada bilangan gelombang 1582 cm−1 yang merupakan spektrum untuk struktur sp2 dari grafit dan puncak D band pada bilangan gelombang 1350 cm-1 yang mungkin merupakan deformasi struktur grafit. Posisi puncak G band mendekati 1600 cm-1 menjadi bukti perubahan ke grafit nano kristal. Intensitas D band tertinggi ditunjukkan oleh sistem komposit Ni-C hasil proses milling selama 50 jam dan hal ini sebagai indikasi bahwa proses milling selama 50 jam terhadap sistem komposit Ni-C lebih berstruktur mirip grafit (graphitic-like material) dibanding kondisi lainnya dan diprediksi bagus untuk menumbuhkan CNT. Dengan demikian, waktu milling yang optimal untuk penumbuhan CNT dari serbuk grafit dengan menggunakan Ni sebagai katalis adalah adalah 50 jam.  


2016 ◽  
Vol 130 (4) ◽  
pp. 1033-1036 ◽  
Author(s):  
I. Matuła ◽  
G. Dercz ◽  
M. Zubko ◽  
K. Prusik ◽  
L. Pająk

Metals ◽  
2019 ◽  
Vol 9 (8) ◽  
pp. 842
Author(s):  
Claudiney Mendonça ◽  
Patricia Capellato ◽  
Emin Bayraktar ◽  
Fábio Gatamorta ◽  
José Gomes ◽  
...  

The aim of this study was to provide an experimental investigation on the novel method for recycling chips of duplex stainless steel, with the addition of vanadium carbide, in order to produce metal/carbide composites from a high-energy mechanical milling process. Powders of duplex stainless steel with the addition of vanadium carbide were prepared by high-energy mechanical ball milling utilizing a planetary ball mill. For this proposal, experiments following a full factorial design with two replicates were planned, performed, and then analyzed. The four factors investigated in this study were rotation speed, milling time, powder to ball weight ratio and carbide percentage. For each factor, the experiments were conducted into two levels so that the internal behavior among them could be statistically estimated: 250 to 350 rpm for rotation speed, 10 to 50 h for milling time, 10:1 to 22:1 for powder to ball weight ratio, and 0 to 3% carbide percentage. In order to measure and characterize particle size, we utilized the analysis of particle size and a scanning electron microscopy. The results showed with the addition of carbide in the milling process cause an average of reduction in particle size when compared with the material without carbide added. All the four factors investigated in this study presented significant influence on the milling process of duplex stainless steel chips and the reduction of particle size. The statistical analysis showed that the addition of carbide in the process is the most influential factor, followed by the milling time, rotation speed and powder to ball weight ratio. Significant interaction effects among these factors were also identified.


2017 ◽  
Vol 20 (3) ◽  
pp. 747-754 ◽  
Author(s):  
Alexandre Nogueira Ottoboni Dias ◽  
Aline da Silva ◽  
Carlos Alberto Rodrigues ◽  
Mírian de Lourdes Noronha Motta Melo ◽  
Geovani Rodrigues ◽  
...  

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