Growth and Deformation Simulation of Aluminum Bronze Grains Produced by Electron Beam Additive Manufacturing

When working out 3D building-up modes, it is necessary to predict the material properties of the resulting products. For this purpose, the crystallography of aluminum bronze grains after electron beam melting has been studied by EBSD analysis methods. To estimate the possibility of sample form changes by pressure treatment, we simulated structural changes by the method of molecular dynamics during deformation by compression of individual grains of established growth orientations. The analysis was carried out for free lateral faces and grain deformation in confined conditions. Simulation and experiments on single crystals with free lateral faces revealed the occurrence of stepwise deformation in different parts of the crystal and its division into deformation domains. Each domain is characterized by a shear along a certain slip system with the maximum Schmidt factor. Blocking the shear towards the lateral faces leads to selectivity of the shear along the slip systems that provide the required shape change. Based on the simulation results, the relationship between stress–strain curves and structural characteristics is traced. A higher degree of strain hardening and a higher density of defects were found upon deformation in confined conditions. The deformation of the columnar grains of the built material occurs agreed with the systems with the maximum Schmidt factor.

Multilayer radiation shield for satellite electronic components protection

In this paper, various multi-layer shields are designed, optimized, and analyzed for electron and proton space environments. The design process is performed for various suitable materials for the local protection of sensitive electronic devices using MCNPX code and the Genetic optimization Algorithm. In the optimizations process, the total ionizing dose is 53.3% and 72% greater than the aluminum shield for proton and electron environments, respectively. Considering the importance of the protons in the LEO orbits, the construction of the shield was based on designing a proton source. A sample shield is built using a combination of Aluminum Bronze and molybdenum layers with a copper carrier to demonstrate the idea. Comparisons of radiation attenuation coefficient results indicate a good agreement between the experimental, simulation, and analytical calculations results. The good specifications of the proposed multi-layer shield prove their capability and ability to use in satellite missions for electronic device protection.