Preparation and Oxidation Behaviour of an Al-Si Coating on a Ni3Al Based Single Crystal Superalloy IC21

2013 ◽  
Vol 747-748 ◽  
pp. 575-581 ◽  
Author(s):  
Yu Zhuo Liu ◽  
Qiong Wu ◽  
Shu Suo Li ◽  
Yue Ma ◽  
Sheng Kai Gong

An Al-Si coating was prepared on IC21 alloy by powder pack cementation. The cyclic oxidation tests were carried out at 1150 in air for up to 100 h. The results indicate that the oxidation resistance of IC21 alloy is significantly improved by the Al-Si coating due to the presence of Ni2Al3and β-NiAl enriched outer layer, and Si can effectively supress the outward diffusion of Mo. The oxide scales mainly consist of α-Al2O3, which is the favorite to the oxidation resistance. Phase transformation occurred from β-NiAl to γ-Ni3Al and γ-Ni in the coating during oxidation. The coating still remained a certain amount of β phase after oxidation for 100h, which indicate a good protection. The microstructure change evolution was characterized, and the oxidation behavior of the coating was discussed.

RSC Advances ◽  
2014 ◽  
Vol 4 (99) ◽  
pp. 55696-55708 ◽  
Author(s):  
Jiang Xu ◽  
ZhengYang Li ◽  
Paul Munroe ◽  
Zong-Han Xie

To explore the influence of Al alloying on the oxidation resistance of MoSi2, four Mo(Si1−xAlx)2 nanocrystalline films were fabricated on Ti–6A1–4V substrates and their cyclic oxidation behavior was characterized.


1999 ◽  
Vol 122 (1) ◽  
pp. 50-54 ◽  
Author(s):  
N. S. Cheruvu ◽  
K. S. Chan ◽  
G. R. Leverant

Cyclic oxidation behavior of aluminide, platinum modified aluminide, and MCrAlY coatings has been investigated at three temperatures. Aluminide and platinum modified coatings were deposited on GTD 111 material using an outward diffusion process. CoCrAlY coating was applied on GTD-111 by Electron Beam Physical Vapor Deposition (EB-PVD). The oxidation behavior of these coatings is characterized by weight change measurements and by the variation of β phase present in the coating. The platinum modified aluminide coating exhibited the highest resistance to oxide scale spallation (weight loss) during cyclic oxidation testing. Metallographic techniques were used to determine the amount of β phase and the aluminum content in a coating as a function of cycles. Cyclic oxidation life of these coatings is discussed in terms of the residual β and aluminum content present in the coating after exposure. These results have been used to calibrate and validate a coating life model (COATLIFE) developed at the Material Center for Combustion Turbines (MCCT). [S0742-4795(00)00801-2]


Author(s):  
N. S. Cheruvu ◽  
K. S. Chan ◽  
G. R. Leverant

Cyclic oxidation behavior of aluminide, platinum modified aluminide, and MCrAlY coatings has been investigated at three temperatures. Aluminide and platinum modified coatings were deposited on GTD 111 material using an outward diffusion process. CoCrAlY coating was applied on GTD-111 by Electron Beam Physical Vapor Deposition (EB-PVD). The oxidation behavior of these coatings is characterized by weight change measurements and by the variation of β phase present in the coating. The platinum modified aluminide coating exhibited the highest resistance to oxide scale spallation (weight loss) during cyclic oxidation testing. Metallographic techniques were used to determine the amount of β phase and the aluminum content in a coating as a function of cycles. Cyclic oxidation life of these coatings is discussed in terms of the residual β and aluminum content present in the coating after exposure. These results have been used to calibrate and validate a coating life model (COATLIFE) developed at the Material Center for Combustion Turbines (MCCT).


2014 ◽  
Vol 528 ◽  
pp. 25-29
Author(s):  
Ling Yun Bai ◽  
Xian Chao Xu ◽  
Jun Huai Xiang ◽  
Yun Xiang Zheng ◽  
Jun Wang

The cyclic oxidation behavior of Co-10Cr-5Al alloys in atmosphere at 700 °C was investigated. The addition of 0.3 at.% Y changed the oxidation behavior from the approximate parabolic rate law to complex mode. The scale grown on the surface of Co-10Cr-5Al cracked seriously, while the oxide scale the Y doped alloy had better adhesive property. Yttrium doped in the sample promoted the forming of continuous Al2O3layer and decreased the oxidation rate of Co-10Cr-5Al alloys.


1997 ◽  
Vol 3 (S2) ◽  
pp. 785-786
Author(s):  
K. Prüβner ◽  
K. B. Alexander ◽  
B. A. Pint ◽  
P. F. Tortorelli ◽  
I. G. Wright

Previous studies addressing the segregation of reactive elements in protective oxide scales and their beneficial effect on scale adhesion have primarily concentrated on primary alumina-formers (e.g. β-NiAl + FeCrAl).In our study the oxidation behaviour of three NiCrAl alloys, which form complex scales was studied in air at 1423 K and at 1473 K, both in isothermal (100 h) and in cyclic oxidation (100 x lh). The composition (in at.-%) of these alloys is the following: General Electric alloy René N5 (64.9 Ni, 7.8 Cr, 13.9 Al, 0.1 Fe, 2.1 Ta, 0.05 Hf, 1.6 W, 1.0 Re, 0.15 Si, 7.3 Co, 0.9 Mo, 0.003 Y, 0.003 Zr, 4 ppm S, 0.25 C), Ni-7Cr-6.5Al+Y (80.1 Ni, 7.2 Cr, 12.5 Al, 0.01 Fe, 0.14 Si, 0.012 Y, 18 ppm S, 0.05 C) and Ni-10Cr-10Al+Y (71.2 Ni, 9.9 Cr, 18.8 Al, 0.01 Fe, 0.02 Si, 0.041 Y, 16 ppm S, 0.04 C).


2011 ◽  
Vol 148-149 ◽  
pp. 534-537
Author(s):  
Chun Xiang Gao

A very effective approach to improve the oxidation resistance of Ti-6Al-4V alloy was proposed. The Ti-6Al-4V alloy was firstly phosphated and then coated by silica using sol-gel dip-coating technique. A duplex layer of TiP2O7 and amorphous silica was synthesized at the alloy surface. The isothermal and cyclic oxidation behavior of the treated alloy with silica coating and the corresponding bare alloy was investigated at 600 oC in static air to investigate the synergetic effect of phosphorization and amorphous SiO2 coating on the oxidation resistance of the alloy. The isothermal and cyclic oxidation resistances of the alloy were greatly improved.


2008 ◽  
Vol 403 ◽  
pp. 27-30
Author(s):  
S. Chockalingam ◽  
J.P. Kelly ◽  
V.R.W. Amarakoon ◽  
James R. Varner

Microwave sintered Si3N4-MgO system that contains 2, 4 and 10 wt% of ZrO2 as secondary particulates were investigated with respect to phase transformation and microstructure development. The experimental results of microwave sintered samples were compared with conventional methods. Complete α to β phase transformation was observed in the case of microwave sintered samples due to the volumetric nature of microwave heating. High temperature X-ray diffraction (HTXRD) analysis was performed to study in-situ the oxidation behavior of Si3N4 specimens. Si3N4 specimens with 10 wt % ZrO2 were exposed to air at temperature between 25°C and 900°C for up to 24 hours. Microwave sintered sample were structurally stable in air 25°C and 900°C for up to 24 hours of testing.


2010 ◽  
Vol 654-656 ◽  
pp. 538-541
Author(s):  
Lei Wang ◽  
Yan Huang ◽  
Zhuo Zhao ◽  
Yang Liu ◽  
Jian Tao Wu ◽  
...  

The isothermal oxidation behaviour under static atmosphere of a new directionally solidified Ni-base superalloy was investigated. The results showed that the oxidation kinetics curves of the alloy follow parabolic law in the temperature range of 750-950°C. The diffusion activation energy Q is to be about 244.86 kJ•mol-1 and the oxidation within this temperature range is mainly controlled by Cr3+ diffusion among Cr2O3 oxidation film. The oxidation resistance grade of the alloy is perfect anti-oxidation within 750-850°C, and anti-oxidation within 900-950°C. The oxidation film can be divided into TiO2, Cr2O3+TiTaO4+NiCr2O4, Al2O3 and TiN layers, from the surface to inside. Priority oxidation and the inside oxidation of Al are considered with the oxidation of Ti and the depletion of Cr, and it is the key point for the improving of oxidation resistance.


2014 ◽  
Vol 1015 ◽  
pp. 505-508
Author(s):  
Ling Yun Bai ◽  
Hong Hua Zhang ◽  
Huai Shu Zhang ◽  
Yun Xiang Zheng ◽  
Jun Huai Xiang

The cyclic oxidation behavior of Co-10Cr-5Al alloys with and without 0.3 at% Y doped in atmosphere at 800oC was investigated. The addition of 0.3 at.% Y increased the oxidation rate of the alloy and changed the oxidation mechanism. The scales grown the alloys with and without Y were both composed of an outer Co2O3layer and an inner complex layer of Al2O3, Co2O3and Cr2O3, except that the addition of 0.3 at% Y enhanced the adhesion of the scale. 0.3 at% Y agglomerated in local zone which accelerated the oxidation rate and was not conductive to the oxidation process of the Co-10Cr-5Al alloy.


2005 ◽  
Vol 475-479 ◽  
pp. 853-856 ◽  
Author(s):  
J.H. Ko ◽  
Dong Bok Lee

The oxidation behavior of the equiatomic TiNi alloy was investigated at 600-900oC. The oxidation resistance of the TiNi alloy was better than the pure Ti alloy, but worse than the pure Ni alloy. The oxide scales consisted of TiO2, with and without embedded particles of TiNiO3 and Ni. The subscale matrix phase was (TiNi3+TiNi) at 600oC, TiNi3 at 700oC, (Ni+TiNi3) at 800oC, and Ni at 900oC. Oxidation was mainly governed by the inward diffusion of oxygen, and the outward diffusion of Ti and a bit of Ni. Detailed microstructures and the oxidation mechanism are proposed.


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