Citric Acid in the Passivation of Titanium Dental Implants: Corrosion Resistance and Bactericide Behavior

The passivation of titanium dental implants is performed in order to clean the surface and obtain a thin layer of protective oxide (TiO2) on the surface of the material in order to improve its behavior against corrosion and prevent the release of ions into the physiological environment. The most common chemical agent for the passivation process is hydrochloric acid (HCl), and in this work we intend to determine the capacity of citric acid as a passivating and bactericidal agent. Discs of commercially pure titanium (c.p.Ti) grade 4 were used with different treatments: control (Ctr), passivated by HCl, passivated by citric acid at 20% at different immersion times (20, 30, and 40 min) and a higher concentration of citric acid (40%) for 20 min. Physical-chemical characterization of all of the treated surfaces has been carried out by scanning electronic microscopy (SEM), confocal microscopy, and the ‘Sessile Drop’ technique in order to obtain information about different parameters (topography, elemental composition, roughness, wettability, and surface energy) that are relevant to understand the biological response of the material. In order to evaluate the corrosion behavior of the different treatments under physiological conditions, open circuit potential and potentiodynamic tests have been carried out. Additionally, ion release tests were realized by means of ICP-MS. The antibacterial behavior has been evaluated by performing bacterial adhesion tests, in which two strains have been used: Pseudomonas aeruginosa (Gram–) and Streptococcus sanguinis (Gram+). After the adhesion test, a bacterial viability study has been carried out (‘Life and Death’) and the number of colony-forming units has been calculated with SEM images. The results obtained show that the passivation with citric acid improves the hydrophilic character, corrosion resistance, and presents a bactericide character in comparison with the HCl treatment. The increasing of citric acid concentration improves the bactericide effect but decreases the corrosion resistance parameters. Ion release levels at high citric acid concentrations increase very significantly. The effect of the immersion times studied do not present an effect on the properties.

Effect of Material Composition on Thermal Stability Analysis of Coated and Uncoated FeCrAl CATCO by γ-Al2O3 Ultrasonic-Electroplating Technique

Catalytic Converter (CATCO) material become an interesting field to investigate due to the common CATCO material being ceramic material that has high brittleness than metallic materials. Therefore, this research investigates the FeCrAl metallic material as CATCO substrate that is coated by γ-Al2O3 as a washcoat, Nickel Oxide (NiO) as a catalyst. The coating analysis was performed by ultrasonic using a frequency of 35 kHz and various ultrasonic times of 1, 1.5, 2, 2.5, and 3 hours and electroplating technique by sulphamate types electrolyte using variation times of 15, 30, 45, 60, and 75 minutes, a current density of 8 A/dm2. The result shows that the raw material was consists of Fe, Cr and Al with Fe element was dominated for 74.13wt%. Coated sample by ultrasonic consists of Fe, Cr, Al, O, and C elements due to FeCrAl substrate was deposited by γ-Al2O3 powder and by electroplating technique consists of Fe, Cr, Al, O, C, Ni and Na elements due to NiO deposition as catalyst material. TGA analysis observed that the highest mass change was observed by raw material 23.39 mg and UB+EL 30 min samples for lowest mass change of 2.85 mg with a point of the reaction is 0.07 mg/min may be caused by a protective oxide layer that developed during the coating process. Therefore, the coated metallic CATCO has a promising prospect to replace the ceramic CATCO due to high thermal stability by protecting layer and low mass change.

Effect of Thermal Treatment of Aluminum Core-Shell Particles on Their Oxidation Kinetics in Water for Hydrogen Production

The effect of thermal treatment of aluminum core-shell particles on their oxidation kinetics in water for hydrogen production was investigated. The samples were obtained by dividing dried aluminum powder, partially oxidized by distilled water, into eight portions, which were thermally treated at temperatures of 120, 200, 300, 400, 450, 500, 550 and 600 °C. Alumina shell cracking at 500–600 °C enhances hydrogen generation due to uncovering of the aluminum cores, while sharp thickening of the protective oxide film on the uncovered aluminum surfaces at 550–600 °C significantly reduces reactivity of the core-shell particles. For these reasons, after reaction with distilled water at 90 °C for two hours, the highest hydrogen yield (11.59 ± 1.20)% was obtained for the sample thermally treated at 500 °C , while the yield for aluminum core-shell powder without heat treatment was only (5.46 ± 0.13)%. Another set of experiments employed multiple consecutive cycles of alternating oxidation by water and thermal treatment at 500 °C of the same powder sample. As predicted, the hydrogen yield gradually decreased with each subsequent experiment. The series of six cycles resulted in a total hydrogen yield of 53.46%.

Hot corrosion behaviour of CNT-reinforced ZrO2-Y2O3 composite coatings on boiler tube steel at 900°C

Purpose In Indian thermal power plants, the main cause of boiler tube failure is the presence of molten sulphates and vanadates, which deteriorate the tube material at high temperatures. To combat the hot corrosion failure of metals, thermal spray technology is adopted. This study aims to investigate and study the effect of hot corrosion behaviour of carbon nanotube (CNT)-reinforced ZrO2-Y2O3 composite coatings on T-91 boiler tube steel in a molten salt environment at 900 °C for 50 cycles. Design/methodology/approach A plasma spray technique was used for development of the coatings. The samples were exposed to hot corrosion in a silicon tube furnace at 900 °C for 50 cycles. After testing, the test coupons were analysed by X-ray diffraction, scanning electron microscopy/energy dispersive spectroscopy and cross-sectional analysis techniques to aid understanding the kinetics of the corrosion reaction. Findings CNT-based reinforced coatings showed lower weight gain along with the formation of protective oxide scales during the experimentation. Improvement in protection against hot corrosion was observed with increase in CNT content in the coating matrix. Originality/value It is pertinent to mention here that the high temperature behaviour of CNT-reinforced ZrO2-Y2O3 composite on T-91 steel at 900°C temperature in molten salt environment has never been studied. Thus, the present research was conducted to provide useful results for the application of CNT-reinforced composite coatings at elevated temperature.

Corrosion Phenomena of High Temperature Alloys by Helium Impurities in the Primary Coolant of HTGR

The primary coolant circuit of the high temperature gas-cooled reactor (HTGR) contains trace impurities. A nickel base alloy would corrode when exposed to an atmosphere at a high temperature and for a long time. The protective oxide scale formed by chromium is an important factor to prevent severe corrosion of high temperature alloys. Corrosion tests were conducted on Inconel 617, Incoloy 800H, Hastelloy X, and T-22, which are commonly used in the steam generator of HTGR. The alloys were exposed to helium with trace impurities for 48 hours at 950°C. The corrosion results were analyzed by weighing, scanning electron microscopy (SEM) and electron probe microanalyzer (EPMA). All the four alloys formed oxide scales in this atmosphere, but they differ in the capacity to resist corrosion. Therefore, the carbon transfer phenomenon observed in this experiment varies for the different alloys. In addition, for Cr in Inconel617, the expected depletion phenomenon near the corrosion layer occurred, which is consistent with the results from theoretical analysis.

Influence of Hybrid Sol-Gel Crosslinker on Self-Healing Properties for Multifunctional Coatings

Self-healing polymers are a new class of material that has recently received a lot of attention because of the lifespan improvement it could bring to multiple applications. One of the major challenges is to obtain multifunctional materials which can self-heal and exhibit other interesting properties such as protection against corrosion. In this paper, the effect of the incorporation of an aminosilane on the properties of a self-healing organic polymer containing disulfide bond is studied on films and coatings for aluminium AA2024-T3 using simple one step in situ synthesis. Hybrid coatings with enhanced anticorrosion properties measured by EIS were obtained thanks to the formation of a protective oxide interface layer, while exhibiting wound closure after exposition at 75 °C. The thermal, mechanical and rheological properties of the films with different aminosilane amounts were characterized in order to understand the influence of the slight presence of the inorganic network. Stiffer and reprocessable hybrid films were obtained, capable to recover their mechanical properties after healing. The nanocomposite structure, confirmed by TEM, had a positive effect on the self-healing and stress relaxation properties. These results highlight the potential of sol-gel chemistry to obtain efficient anticorrosion and self-healing coatings.

Comprehensive investigation of the corrosion state and surface properties of the stainless steel tubes of steam generators

Evaluating the water chemistry in the primary circuit and the effect of chemical econtamination of the heat exchanger tubes performed by the AP-CITROX (AP: alkaline permanganate; CITROX: citric and oxalic acid) procedure at Paks NPP (Hungary), a project dealing with the comprehensive investigation of the general corrosion state of the steam generators (SGs) has been initiated. Owing to the fact that there is no investigation method available for the in-situ monitoring of the inner surfaces of heat exchanger tubes, a research program based on sampling as well as on ex-situ electrochemical (voltammetric) and surface analytical measurements (SEM-EDX, CEMS, XRD, XPS) was developed and elaborated. In the time period of 2000-2008 - within the frame of the above project - 45 stainless steel specimens, cut out from various locations of the steam generators of the Paks NPP were investigated. Based on the measured corrosion characteristics (corrosion rate, thickness and chemical composition of the protective oxide-layer) it was found that these parameters are strongly dependent on the decontamination history of steam generators. The present work gives a brief overview on the general corrosion state of the heat exchanger tubes of SGs, concerning the long-term effects of the AP-CITROX procedure on the chemical composition and structure of the protective oxide-layer.

In-Situ Laser Directed Energy Deposition of Biomedical Ti-Nb and Ti-Zr-Nb Alloys from Elemental Powders

In order to achieve the required properties of titanium implants, more resources and research are needed to turn into reality the dream of developing the perfect implant material. The objective of this study was to evaluate the viability of the Laser Directed Energy Deposition to produce biomedical Ti-Nb and Ti-Zr-Nb alloys from elemental powders (Ti, Nb and Zr). The Laser Directed Energy Deposition is an additive manufacturing process used to build a component by delivering energy and material simultaneously. The material is supplied in the form of particles or wire and a laser beam is employed to melt material that is selectively deposited on a specified surface, where it solidifies. Samples with different compositions are characterized to analyze their morphology, microstructure, constituent phases, mechanical properties, corrosion resistance and cytocompatibility. Laser-deposited Ti-Nb and Ti-Zr-Nb alloys show no relevant defects, such as pores or cracks. Titanium alloys with lower elastic modulus and a significantly higher hardness than Ti grade 2 were generated, therefore a better wear resistance could be expected from them. Moreover, their corrosion resistance is excellent due to the formation of a stable passive protective oxide film on the surface of the material; in addition, they also possess outstanding cytocompatibility.

A Tracer Study on sCO2 Corrosion with Multiple Oxygen-Bearing Impurities

Several modern power production systems utilize supercritical CO2 (sCO2), which can contain O2 and H2O as impurities. These impurities may degrade the compatibility of structural alloys through accelerated oxidation. However, it remains unclear which of these impurities plays a bigger role in high-temperature reactions taking place in sCO2. In this study, various model and commercial Fe‐ and Ni‐based alloys were exposed in 300 bar sCO2 at 750 °C to low levels (50 ppm) of O2 and H2O for 1,000 h. 18O-enriched water was used to enable the identification of the oxygen source in the post-exposure characterization of the samples. However, oxygen from the water did not accumulate in the scale, which consisted of Cr2O3 in the cases where a protective oxide formed. A 2wt.% Ti addition to a Ni-22%Cr model alloy resulted in the formation of thicker oxides in sCO2, while a 1wt.% Al addition reduced the scale thickness. A synergistic effect of both Al and Ti additions resulted in an even thicker oxide than what was formed solely by Ti, similar to observations for Ni-based alloy 282.

Free fatty acid influenced corrosion inhibition mechanisms of some inedible plants seeds oils on low alloyed medium-carbon steel in H2SO4

Purpose The purpose of this paper is to investigate the mechanisms of low alloyed medium-carbon steel (LAMCS) corrosion in 0.5 M H2SO4 inhibited by seeds oils of rubber (SOR), Neem (SON) and Jatropha (SOJ) containing varying degree of free fatty acid (FFA). Design/methodology/approach Specific gravity, acid values and FFA compositions of oils were determined. Potentiodynamic polarization (PDP), electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM) and X-ray diffraction (XRD) are techniques used to investigate the corrosion inhibition mechanisms with evaluated Gibbs free energy of adsorption. Findings Corrosion inhibition efficiencies of oils reached values >99% as obtained from PDP and EIS. Protective oxide layer was formed on LAMCS consequent on containment of carbonyl and hydroxyl groups in the FFA of SOR, SON and SOJ, respectively. The SOR and SOJ are found to be mixed inhibitors, whereas SON behaved as anodic inhibitor. Mechanism of adsorption of SOR was synergistic between physisorption and chemisorption, while SON and SOJ exhibited physisorption. SEM micrographs images showed that uninhibited sample exhibited thicker mass of corrosion products. Formation of protective oxide layer was confirmed by XRD diffractograms. Practical implications This study has shown that the need for modification of vegetable seed oils containing FFA is unnecessary as the hydroxyl and carbonyl groups of the FFA contained in the respective oil were found to be the center of adsorption of the oils on the steel surface. Hence, cost and by-products associated with modification of oils used as corrosion inhibitors are eliminated. Originality/value SOR, which has the highest percentage FFA, was found to be the most influential on the corrosion inhibition mechanism of LAMCS, specifically within 0.01–0.02 g/mL concentration. FFA contained in the respective seed oil aided formation of protective oxide layer at interface between H2SO4 and LAMCS, relative to amount composed.