Milling Force Modeling and Experimental Research of 300M Ultra High Strength Steel

2014 ◽  
Vol 800-801 ◽  
pp. 53-60 ◽  
Author(s):  
Hui Ping Zhang ◽  
Chong Xun Wang ◽  
Yi Nan Lai ◽  
Wen Juan Zheng
Keyword(s):  
High Strength Steel ◽  
Orthogonal Experiment ◽  
Multiple Linear Regression Model ◽  
High Strength ◽  
Least Square Method ◽  
Cutting Parameters ◽  
Least Square ◽  
Depth Of Cut ◽  
Milling Force ◽  
Ultra High Strength Steel

300M ultra high strength steel, a new type of steel with broad prospects for development, has good mechanical properties, and is widely used for manufacture of aircraft landing gear. In order to reveal influence law of cutting parameters on milling force of 300M ultra high strength steel, the influence law of feed rate, milling width, and depth of cut and spindle speed on milling force is firstly studied through the single factor experiments in this paper. Secondly, the influence level of experimental factors is compared by orthogonal experiment. Finally, combined with orthogonal test data and the least square method, the multiple linear regression model of milling force in 300M ultra high strength steel milling is built. The accuracy of the model has been verified well by experimental verification, which has the guiding significance to reveal the milling mechanism and actual production.

Numerical Investigation on Effect of Rounded Cutting Edge Radius in Milling of Ultra-High-Strength Steel 30Cr3SiNiMoVA

2013 ◽  
Vol 797 ◽  
pp. 202-207
Author(s):  
Chang Ying Wang ◽  
Jia Jin Tian ◽  
Qing Long An ◽  
Ming Chen
Keyword(s):  
Cutting Forces ◽  
High Strength Steel ◽  
High Strength ◽  
Cutting Edge ◽  
Depth Of Cut ◽  
Critical Depth ◽  
Cutting Edge Radius ◽  
Edge Radius ◽  
Ultra High Strength Steel ◽  
Critical Depth Of Cut

Ultra-high-strength steel 30Cr3SiNiMoVA (30Cr3) which has excellent mechanical properties is usually used to manufacture the key parts in aviation industry. Precision hard milling is an efficiency way to machine 30Cr3 instead of grinding. Rounded cutting edge radius has important influence on the machining process due to small depth of cut. In order to better understanding the influence of rounded cutting edge radius, cutting forces, cutting temperature, critical depth of cut, etc., is analyzed by using finite element method (FEM). The results show that cutting forces in theydirection are more sensitively to the rounded cutting edge radii. Ploughing effect is also observed at the end of the climb milling process and it has significant influence on the quality of the machined surface. Simulation reveals that the increment of rounded cutting edge radius can lead to the increment of critical depth of cut correspondingly and the proportionality factor is about 14%.

Effect of Cutting Parameters on Minimum Quantity Lubrication Machining of High Strength Steel

2009 ◽  
Vol 626-627 ◽  
pp. 387-392 ◽  
Author(s):  
L.T. Yan ◽  
Song Mei Yuan ◽  
Qiang Liu
Keyword(s):  
Chip Formation ◽  
Feed Rate ◽  
High Strength Steel ◽  
Cutting Speed ◽  
Minimum Quantity Lubrication ◽  
High Strength ◽  
Cutting Parameters ◽  
Depth Of Cut ◽  
Work Piece ◽  
Minimum Quantity

The cutting performance (tool wear, surface roughness of machined work-piece and chip formation)of wet, dry and Minimum Quantity Lubrication (MQL) machining when milling of high strength steel (PCrNi2Mo) using cemented carbide tools under different (cutting speed, depth of cut, feed rate) was analyzed. The experimental results showed that as the cutting speed, depth of cut and feed rate changed, MQL conditions provided the lowest flank wear and the highest surface quality. Chip formation produced under MQL conditions become more favorable in terms of color and shape. The results obtained prove the potential of using MQL technique in the milling process of high strength steel (PCrNi2Mo) for high cutting speed, feed rate and depth of cut.

Study on Prediction Models of Milling Force for T10 Hardened Steel

2011 ◽  
Vol 175 ◽  
pp. 342-346
Author(s):  
Jing Quan Wu ◽  
Guang Hui Li ◽  
Can Liu ◽  
Guang Yu Tan
Keyword(s):  
High Speed ◽  
Prediction Models ◽  
Least Square Method ◽  
Cutting Parameters ◽  
Hardened Steel ◽  
Least Square ◽  
Experimental Result ◽  
Force Curve ◽  
Milling Force ◽  
Set Up

To represent the relation between force and cutting parameters in milling T10 hardened steel, single factor milling experiments with different cutting parameters were done. The experimental result showed that there exited maximum inflection point in force curve under different speeds, and the relation between force and cutting parameters could not be represented with an uniform mathmatical equation. Respective prediction modal of milling force in low speed and high speed were set up using least-square method, which was significant at level of α=0.0005, and its result of R- test was higher than 0.98. This study indicates that the applicable prediction modals in milling T10 steel with low and high speed are different, predict modals being set up can be used to estimate milling force.

CRUCIBLE D6

Alloy Digest ◽  
1962 ◽  
Vol 11 (5) ◽  
Keyword(s):  
Fracture Toughness ◽  
Tensile Strength ◽  
Low Temperature ◽  
High Strength Steel ◽  
High Strength ◽  
Heat Treating ◽  
Steel Company ◽  
Temperature Performance ◽  
Ultra High Strength Steel ◽  
Crucible Steel

Abstract Crucible D6 is a low alloy ultra-high strength steel developed for aircraft-missile applications and primarily designed for use in the 260,000-290,000 psi tensile strength range. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fracture toughness, creep, and fatigue. It also includes information on low temperature performance as well as forming, heat treating, machining, and joining. Filing Code: SA-129. Producer or source: Crucible Steel Company of America.

Quenchability improvement and control simplification by ice mandrel in hot stamping of ultra-high strength steel hollow parts

2021 ◽  
Vol 64 ◽  
pp. 916-926
Author(s):  
Ali Talebi-Anaraki ◽  
Tomoyoshi Maeno ◽  
Ryohei Ikeda ◽  
Kazui Morishita ◽  
Ken-ichiro Mori
Keyword(s):  
High Strength Steel ◽  
Hot Stamping ◽  
High Strength ◽  
Ultra High Strength Steel ◽  
And Control
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