Experimental Investigation of Mechanical Properties of Ceramic Reinforced Al-7075 Metal Matrix Hybrid Composites

2020 ◽  
Vol 979 ◽  
pp. 34-39
Author(s):  
K. Sudhindra Srinivas ◽  
M. Murali Mohan
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Metal Matrix ◽  
Hybrid Composites ◽  
Experimental Studies ◽  
Stir Casting ◽  
Matrix Composites ◽  
Weight Percentage ◽  
Particulate Metal ◽  
Al 7075

The epidemic adoption of particulate metal matrix composites (MMCs) for engineering applications has been delay by the high cost of producing components of even minimally complex shape. The aluminum-based composites find its applications widely in transport, aerospace, marine, automobile and mineral processing industries, owing to their improved strength, stiffness and wear resistance properties. This paper, presents the overview of the addition of different reinforcements to aluminium alloy. The reinforcements are added to the Al7075 by using stir casting method. Effect of these reinforcements like Titanium carbide (TiC) and silicon (Si) influencing on the mechanical properties like tensile strength, hardness was studied. Research relevant to these factors which influence particles distribution were noticed by conducting the experimental studies of Al7075 hybrid composites.The mechanical properties and the microstructure of Al–TiC-Si metal matrix composite has shown the significant improvement in Hardness and Tensile strength, with increase in TiC and Si particles in weight percentage of composites.

Preparation and Mechanical Characterization of Stir Cast Hybrid Al7075-Al2O3 -B4C Metal Matrix Composites

2014 ◽  
Vol 592-594 ◽  
pp. 705-710 ◽  
Author(s):  
S. Dhanalakshmi ◽  
N Mohanasundararaju ◽  
P.G. Venkatakrishnan
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Hybrid Composites ◽  
Stir Casting ◽  
Matrix Composites ◽  
Constant Weight ◽  
Weight Percentage

A hybrid Al7075 metal matrix composites have been fabricated through liquid metallurgy route (Stir Casting method) using Al2O3 and B4C as reinforcement materials. The effect of weight percentage of reinforcement materials on mechanical properties of the composites have been studied by varying the weight percentage of Al2O3 as 3, 6, 9, 12 and 15% while keeping constant weight percentage of B4C (3%). The as-cast microstructure, tensile strength, micro and macro hardness of the fabricated hybrid composites have been studied. The mechanical properties of the prepared composites were increased with increasing the weight percentage of the reinforcement in the composite. The maximum tensile strength, micro-hardness and macro-hardness of 309 MPa, 140 VHN, and 112 BHN, respectively, were obtained for a hybrid Al7075 matrix composite containing 15% Al2O3 and 3% B4C.

Study on Mechanical Properties of Al 7075 Hybrid Metal Matrix Composites

2015 ◽  
Vol 813-814 ◽  
pp. 230-234 ◽  
Author(s):  
T.S.A. Suryakumari ◽  
S. Ranganathan ◽  
P. Shankar
Keyword(s):  
Mechanical Properties ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Stir Casting ◽  
Impact Loads ◽  
Matrix Composites ◽  
Casting Method ◽  
Weight Percentage ◽  
Hybrid Metal Matrix Composites ◽  
Al 7075

The present investigation involves studying the mechanical properties of the fabricated aluminium 7075 hybrid metal matrix composites reinforced with various weight % of SiC and Al2 O3 particulates by stir casting method. The Al 7075 hybrid metal matrix composites specimen were fabricated using L9 orthogonal array. The mechanical properties like Brinell Harness (BHN), Rockwell Hardness (HRC) and impact loads were experimented. The mechanical properties like hardness and impact loads have improved with the increase in weight percentage of SiC and Al2O3 particulates in the hybrid aluminium matrix.

scholarly journals Influence of Solutionising and Aging Treatments on Mechanical Behavior of Stir-Cast Eutectoid Steel Powder Reinforced Al 7075 Metal Matrix Composites

2018 ◽  
Vol 15 (3) ◽  
pp. 5583-5591 ◽  
Author(s):  
Rajesh Rajesh ◽  
Sathyashankara Sharma ◽  
M. C. Gowrishankar
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Matrix Material ◽  
Steel Powder ◽  
Stir Casting ◽  
Matrix Composites ◽  
Eutectoid Steel ◽  
Al 7075

Al 7075 is a good choice as a matrix material to prepare metal matrix composites (MMCs) owing to its better specific tensile strength and toughness. Among different types of the recently introduced composite materials, particles reinforced MMC and in particular aluminium as matrix material have been found to have enormous industrial applications like automotive and aerospace sectors. In the present study, mechanical properties of Al 7075-eutectoid steel powder metal matrix composites is assessed in age-hardened and as-cast conditions. The heat treatment processes are carried out in atmospheric condition. Eutectoid steel (water hardenable tool steel - W1grade) reinforced aluminium 7075 is an attempt to investigate the role of micro-constituent phases on property alterations of metal matrix composites. As an economical and promising route for MMC, liquid stir casting technique is used to reinforce synthesised steel powder in the matrix of Al 7075. Heat treatment is performed as a tool to mould and improve the required mechanical properties as per the requirements. Eutectoid steel powder is selected as the reinforcement material since it is believed to be composed of lamellar pearlite with ferrite and cementite as alternate layers in as-cast condition, serving as micro-hybrid reinforcement to improve hardness and strength. In this work four different proportions of steel powder (2, wt.% 4 wt.% and 6 wt.%) reinforced composites are prepared by a two-stage stir casting process. Age-hardening treatment is given to the samples and analysed critically and compared with alloy matrix for different properties such as tensile strength, hardness and toughness. Results have shown significant improvement in the ultimate tensile strength and hardness of the composites after aging treatment. The 4 wt.% steel powder reinforced composite has shown better results compared to other composites.

scholarly journals Evaluation of Mechanical Properties of AA7075 /Al2O3/Mg Hybrid Composites

2019 ◽  
Vol 8 (6) ◽  
pp. 5044-5046 ◽  
Keyword(s):  
Mechanical Properties ◽  
Hybrid Composites ◽  
Casting Process ◽  
Stir Casting ◽  
Tensile Behaviour ◽  
Matrix Composites ◽  
Compression Behavior ◽  
Weight Percentage ◽  
Fea Simulation ◽  
Alloy Metal

The present work was planned to evaluate the mechanical properties of alumina reinforced aluminium alloy such hardness and compression behavior of al2o3 /aa7075 alloy metal matrix composites. Both, experimental and finite element analyses were carried out to establish tensile behaviour of the composites with different weight percentage of al2o3 fabricated by the stir casting process. The results concluded that addition of alumina to the aa7075 improves the mechanical properties of the composite. Further the results of FEA simulation of the composites are close to the actual results which shows that cost and time can be reduced if FEA is performed

Effect of Reinforcements on Mechanical Properties of Nickel Alloy Hybrid Metal Matrix Composites Processed by Sand Mold Technique

2020 ◽  
Vol 14 (1) ◽  
Author(s):  
Kumaraswamy Jayappa ◽  
Vijaya Kumar ◽  
Gange Gowda Purushotham
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Hybrid Composites ◽  
Research Work ◽  
Weight Percent ◽  
Matrix Composites ◽  
Hybrid Metal Matrix Composites ◽  
Ni Alloy

Hybrid Metal Matrix Composites (HMMCs) have gained wide applications in aerospace, marine, and domestic areas because of its significant properties relative to external forces and enabling environment. In present research work, Ni-alloy selected as a matrix and Al2O3 of 40–80 μm and TiO2 of 1–5 μm were selected as reinforcements. The composites were prepared by keeping 9 wt. % of TiO2 as unvarying and Al2O3 is varied from 3 weight % to 12 weight % in steps of 3 weight %. Induction furnace is used for the casting of composites and mixing is done by using mechanical stirring at 160 rpm for a time period of 5 min. The prepared composites are then tested for their tensile and hardness as per the ASTM standards. The Scanning Electron Microscopy was used for microstructural study. From experimentation, it was observed that increment in the weight percentage of Al2O3 with constant TiO2 increases the mechanical properties of hybrid composites and proper stirring improves homogeneity in the composite material. The test results show that the addition of Al2O3 up to 9 weight percent increases in tensile strength compared to Ni alloy and tensile strength slowly decreases with the addition of Al2O3 and that the hardness values are directly proportional to the weight percent of the addition of Al2O3 / TiO2.

scholarly journals Analysis of Al 6061-TiO2 -CNT Metal Matrix Composites Produced by Stir Casting Process

2018 ◽  
Vol 8 (03) ◽  
Author(s):  
Shashank Dewangan ◽  
S. K. Ganguly ◽  
R. Banchhor
Keyword(s):  
Tensile Strength ◽  
Impact Strength ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Hybrid Composites ◽  
High Strength ◽  
Weight Fraction ◽  
Stir Casting ◽  
Matrix Composites ◽  
Al 6061

Aluminium Hybrid Composites are the new group of metal matrix composites (MMCs) due to their attractive properties like high ductility, high conductivity, light weight and high strength to weight ratio and is a response to the dynamic ever-increasing demand of these super material in the field of aircrafts and marines. Carbon Nanotube (CNTs) are also known for their high strength and stiffness and their low density which when combined together makes CNTs an ideal reinforcement. This work briefly reviews the research revelation of an Aluminium (Al-6061) based hybrid metal matrix composite reinforced with CNTs and TiO2. The Hybrid Aluminium Metal Matrix Composites (AMMCs) is prepared with various CNTs weight percentages (0, 0.5, 1 and 1.5 wt. %) and keeping TiO2 weight percentage fixed to 1%.Stir Casting (SC) is focused in general to successfully fabricate the MMCs. The discussion of this work revolves around tensile test, hardness test, and Scanning Electron Microscope (SEM) of the MMC. The mechanical properties of the fabricated MMCs materials like tensile strength, hardness and impact strength is found by using these experimental methods. It has been observed that the tensile strength of the MMCs increases in the presence of TiO2 and CNTs and increases even more with the increase in the weight fraction of CNTs. Same results have been obtained for hardness and impact strength where there is an increase in them in the presence of TiO2 and CNT and their value increases even further with increase in weight fraction of CNTs.

Comparative Study between SiC Reinforced Al 64430 Metal Matrix Composites and RHA Reinforced Al 64430 Metal Matrix Composites

2015 ◽  
Vol 1119 ◽  
pp. 234-238 ◽  
Author(s):  
Meena Laad ◽  
Vijaykumar S. Jatti ◽  
Satyendra Yadav
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Metal Matrix Composites ◽  
Rice Husk ◽  
Metal Matrix ◽  
Rice Husk Ash ◽  
Agricultural Waste ◽  
Industrial Applications ◽  
Matrix Composites ◽  
Weight Percentage

The excellent mechanical properties of Aluminium Metal Matrix Composites find applications in a variety of engineering applications in the automotive, aerospace and heavy machinery industries. This study aims at synthesis and characterization of Al 64430 reinforced with SiC particles and Rice Husk Ash (RHA). Rice husk ash is an agricultural waste which is produced in millions of tons worldwide. Aluminium was used as the base metal. With liquid metallurgy technique the metal matrix composites were prepared. The MMCs were synthesized with 3 % weight percentage RHA in Al metal matrix and the mechanical properties such as hardness, tensile strength and structural properties of MMCs were studied. The microstructure of the synthesized composites was examined by optical emission microscope and XRD. The Vicker’s microhardness test was performed on the composite specimens from base of the cast. The synthesized MMCs were found to have increased tensile strength, hardness, increased ultimate strength. The density of MMCs was observed to be decreased. This study indicates that RHA can be used as reinforcement material to synthesize light weight composites with increased hardness, tensile strength, Young’s modulus for various industrial applications.

Material Characterization Study on Aluminium Metal Matrix Composites by Enhanced Stir Casting Method

2014 ◽  
Vol 984-985 ◽  
pp. 326-330
Author(s):  
T.M. Chenthil Jegan ◽  
D. Ravindran ◽  
M. Dev Anand
Keyword(s):  
Mechanical Properties ◽  
Silicon Carbide ◽  
Tensile Strength ◽  
Boron Carbide ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Stir Casting ◽  
Aluminium Matrix ◽  
Matrix Composites ◽  
Casting Method

Metal Matrix Composites possesses high mechanical properties compared to unreinforced materials. Aluminium Matrix Composites (AMC) is attracted in the emerging world because of its low cost, less weight and enhanced mechanical properties. In the present study the enhancement in mechanical properties like hardness and tensile strength of AMCs by reinforcing AA 6061 matrix with silicon carbide (SiC) and boron carbide (B4C) particles are analyzed. By enhanced stir casting method aluminium matrix was reinforced with boron carbide particulates and silicon carbide particulates with the various weight percentage of 2.5 %,5% and 7.5%.The tensile strength and hardness was found to increase with the increase in wt% of the reinforcement. From the analysis it is observed that the mechanical property of B4C reinforced AMC is significantly good compared to SiC reinforced AMC.

Nano and macromechanical properties of aluminium (A356) based hybrid composites reinforced with multiwall carbon nanotubes/alumina fiber

2016 ◽  
Vol 51 (11) ◽  
pp. 1631-1642 ◽  
Author(s):  
JSS Babu ◽  
A Srinivasan ◽  
CG Kang
Keyword(s):  
Mechanical Properties ◽  
Carbon Nanotubes ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Hybrid Composites ◽  
Multiwall Carbon Nanotubes ◽  
Matrix Composites ◽  
Weight Percentage ◽  
Continuous Stiffness Measurement ◽  
Multiwall Carbon

Nano-microhybrid reinforced metal matrix composites are the novel combination of composite system which enhanced the mechanical properties of the metal matrix composites. The aim of this study is to determine the nano- and macromechanical properties of aluminium (A356)-based hybrid composites reinforced with multiwall carbon nanotubes and alumina short fibers (Al2O3sf). Hybrid preforms were developed initially, by a combination of multiwall carbon nanotubes and Al2O3sf with total volume fractions of 10%, 15% and 20% and by varying the weight percentage of multiwall carbon nanotubes such as 1%, 2% and 3%. The fabricated hybrid preforms were then infiltrated with aluminium alloy (A356), and the microstructure and mechanical properties of the composites were evaluated. The distribution of multiwall carbon nanotubes within the array of the Al2O3sf network which exists in clusters was found to be relatively good. The mechanical properties such as the hardness and tensile strength of Al-based hybrid metal matrix composites were found to be improved by up to 2 wt% of multiwall carbon nanotubes. The causative reason for this is attributed to a combined effect of both multiwall carbon nanotubes and Al2O3sf, which contributed to better load sharing between the fibers and the Al matrix, and also accounted for the resistance of dislocation movements caused by the presence of the multiwall carbon nanotubes. In addition, the continuous stiffness measurement method was also used to evaluate the nanomechanical properties of the composites. The results showed that the influence of multiwall carbon nanotubes highlighted the properties on a nanoscale.

Development of AA6061/SiCp Metal Matrix Composites by Conventional Stir Casting and Ultrasonic Assisted Casting Routes – A Comparative Study

2014 ◽  
Vol 984-985 ◽  
pp. 384-389 ◽  
Author(s):  
L. Poovazhagan ◽  
K. Kalaichelvan ◽  
V.R. Balaji ◽  
P. Ganesh ◽  
A. Kali Avudaiappan
Keyword(s):  
Mechanical Properties ◽  
Comparative Study ◽  
Metal Matrix Composites ◽  
Metal Matrix ◽  
Stir Casting ◽  
Ultrasonic Cavitation ◽  
Matrix Composites ◽  
Weight Percentage ◽  
Sic Particles ◽  
Ultrasonic Assisted

The major problem associated with the fabrication of cast metal matrix composites is the agglomeration tendency of the particles in the metal matrix. The agglomeration of the particles in the metal matrix greatly reduces the mechanical properties of the fabricated composite materials. In this work, to reduce the agglomeration tendency of SiC particles in Al matrix, different weight percentages of SiC particles reinforced Al composites were fabricated by the conventional stir casting and the ultrasonic cavitation assisted casting routes. Results indicate that in both the methods, particle distribution was uniform upto certain weight percentage after that agglomeration of particles were observed. The mechanical properties of the as-cast composites were superior to that of the as-cast alloys. Composites fabricated by the ultrasonic cavitation method showed slightly better mechanical properties than the composites fabricated by the conventional stir casting route. From the consolidated results it was also observed that 10 weight % of SiCpreinforced composite fabricated by the ultrasonic cavitation method yields the better mechanical properties when compared to the other composites fabricated in this study. Keywords: Metal Matrix Composites, Stir Casting, Ultrasonic Cavitation, Mechanical Properties, Microstructure, Comparative Study

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