Comparative Study between SiC Reinforced Al 64430 Metal Matrix Composites and RHA Reinforced Al 64430 Metal Matrix Composites

2015 ◽  
Vol 1119 ◽  
pp. 234-238 ◽  
Author(s):  
Meena Laad ◽  
Vijaykumar S. Jatti ◽  
Satyendra Yadav

The excellent mechanical properties of Aluminium Metal Matrix Composites find applications in a variety of engineering applications in the automotive, aerospace and heavy machinery industries. This study aims at synthesis and characterization of Al 64430 reinforced with SiC particles and Rice Husk Ash (RHA). Rice husk ash is an agricultural waste which is produced in millions of tons worldwide. Aluminium was used as the base metal. With liquid metallurgy technique the metal matrix composites were prepared. The MMCs were synthesized with 3 % weight percentage RHA in Al metal matrix and the mechanical properties such as hardness, tensile strength and structural properties of MMCs were studied. The microstructure of the synthesized composites was examined by optical emission microscope and XRD. The Vicker’s microhardness test was performed on the composite specimens from base of the cast. The synthesized MMCs were found to have increased tensile strength, hardness, increased ultimate strength. The density of MMCs was observed to be decreased. This study indicates that RHA can be used as reinforcement material to synthesize light weight composites with increased hardness, tensile strength, Young’s modulus for various industrial applications.

2014 ◽  
Vol 592-594 ◽  
pp. 705-710 ◽  
Author(s):  
S. Dhanalakshmi ◽  
N Mohanasundararaju ◽  
P.G. Venkatakrishnan

A hybrid Al7075 metal matrix composites have been fabricated through liquid metallurgy route (Stir Casting method) using Al2O3 and B4C as reinforcement materials. The effect of weight percentage of reinforcement materials on mechanical properties of the composites have been studied by varying the weight percentage of Al2O3 as 3, 6, 9, 12 and 15% while keeping constant weight percentage of B4C (3%). The as-cast microstructure, tensile strength, micro and macro hardness of the fabricated hybrid composites have been studied. The mechanical properties of the prepared composites were increased with increasing the weight percentage of the reinforcement in the composite. The maximum tensile strength, micro-hardness and macro-hardness of 309 MPa, 140 VHN, and 112 BHN, respectively, were obtained for a hybrid Al7075 matrix composite containing 15% Al2O3 and 3% B4C.


2022 ◽  
Vol 1048 ◽  
pp. 65-71
Author(s):  
Prasanna P. Kulkarni ◽  
B. Siddeswarappa ◽  
Mallikarjun Channalli

Utilization of agricultural by products as a reinforcement which offers a effective consequences on composite materials in the present days. Also a number of the agro waste substances as an ash are secondary filler material for Metal matrix composite materials. In this paper observe changed into achieved on characterization of agriculture waste ashes like Rice husk ash (RHA) and ASA (Areca sheath ash), burned at Controlled temperatures at 650°C in a metallurgical furnace at 3 exceptional durations of instances like 1hr, 2hr, and 3hr. Also each ashes were chemically and physically characterized, consequently decide the proportion of composition. The ensuing ashes have been analyzed the use of chemical evaluation via XRF and volumetric, gravimetric and instrumental test, SEM and EDS to determine their chemical composition which may be similarly used as reinforcement with metal matrix composites. Results acquired that impact of burning temperature and time on Chemical composition, Physical property, Loss of ignition (LOI) and Density. The ashes have been discovered to include excessive percent of silica content of 90% to 92% in Rice husk ash and 74% to 78% in Areca palm leaf sheath ash, after which accompanied through alumina content of 0.89% to 0.98% in each substances at 650oc temperatures respectively, additionally density of 0.98gm/cc for RHA and 1.12gm/cc Areca palm leaf sheath ash. Loss on ignition (LOI) of 4.5% to5.5% acquired on the equal temperature. These consequences suggests that rice husk ash and Areca sheath ash include excessive percent silica and a few alumina and may be utilized in chemical formulations requiring silica which include in metal matrix composites.


2020 ◽  
Vol 14 (1) ◽  
Author(s):  
Kumaraswamy Jayappa ◽  
Vijaya Kumar ◽  
Gange Gowda Purushotham

Hybrid Metal Matrix Composites (HMMCs) have gained wide applications in aerospace, marine, and domestic areas because of its significant properties relative to external forces and enabling environment. In present research work, Ni-alloy selected as a matrix and Al2O3 of 40–80 μm and TiO2 of 1–5 μm were selected as reinforcements. The composites were prepared by keeping 9 wt. % of TiO2 as unvarying and Al2O3 is varied from 3 weight % to 12 weight % in steps of 3 weight %. Induction furnace is used for the casting of composites and mixing is done by using mechanical stirring at 160 rpm for a time period of 5 min. The prepared composites are then tested for their tensile and hardness as per the ASTM standards. The Scanning Electron Microscopy was used for microstructural study. From experimentation, it was observed that increment in the weight percentage of Al2O3 with constant TiO2 increases the mechanical properties of hybrid composites and proper stirring improves homogeneity in the composite material. The test results show that the addition of Al2O3 up to 9 weight percent increases in tensile strength compared to Ni alloy and tensile strength slowly decreases with the addition of Al2O3 and that the hardness values are directly proportional to the weight percent of the addition of Al2O3 / TiO2.


2015 ◽  
Vol 813-814 ◽  
pp. 230-234 ◽  
Author(s):  
T.S.A. Suryakumari ◽  
S. Ranganathan ◽  
P. Shankar

The present investigation involves studying the mechanical properties of the fabricated aluminium 7075 hybrid metal matrix composites reinforced with various weight % of SiC and Al2 O3 particulates by stir casting method. The Al 7075 hybrid metal matrix composites specimen were fabricated using L9 orthogonal array. The mechanical properties like Brinell Harness (BHN), Rockwell Hardness (HRC) and impact loads were experimented. The mechanical properties like hardness and impact loads have improved with the increase in weight percentage of SiC and Al2O3 particulates in the hybrid aluminium matrix.


2014 ◽  
Vol 59 (2) ◽  
pp. 707-711 ◽  
Author(s):  
M. Łągiewka

Abstract The paper constitutes the culmination of the foregoing investigations concerning the influence of short carbon fibre on the enhancement of AlMg10 alloy properties. The presented work brings forward the results of examinations of mechanical and tribological properties of metal matrix composites (MMCs) based on this alloy. Composites were produced by two methods: either by gravity casting or by squeeze casting in semi-solid state of a composite suspension previously obtained through mixing of its components. The volume fraction of the reinforcing phase varied and took the value of 5, or 10, or finally 15 vol. %. Specimens cut out of the experimental castings were examined with respect both to their mechanical properties, i.e. the tensile strength and unit elongation, and to their tribological behaviour. A series of examinations of the mechanical properties proved a slight increase in tensile strength and a minor decrease in unit elongation of the examined composite materials both for gravity cast and squeeze cast specimens, as compared with the properties of pure matrix alloy. The introduction of short carbon fibre into the matrix alloy resulted also in the increased abrasive wear resistance of the examined composites in comparison to the non-reinforced matrix.


2015 ◽  
Vol 766-767 ◽  
pp. 246-251 ◽  
Author(s):  
P. Pugalethi ◽  
M. Jayaraman ◽  
A. Natarajan

Aluminium based Metal Matrix Composites (MMCs) with Aluminium matrix and non-metallic reinforcements are finding extensive applications in automotive, aerospace and defence fields because of their high strength-to-weight ratio, high stiffness, hardness, wear-resistance, high-temperature resistance, etc. Composite materials are frequently chosen for structural applications because they have desirable combinations of mechanical characteristics. Development of hybrid metal matrix composites has become an important area of research interest in Material Science. In this work, the Aluminium alloy is reinforced with 3,5,7,9 wt. % of Al2O3 and 2 wt. % of SiC to prepare the hybrid composite. The present study is aimed at evaluating the physical properties of aluminium 7075 in the presence of silicon carbide, aluminium oxide and its combinations. The compositions are added up to the ultimate level and stir casting method is used for the fabrication of aluminium metal matrix composites. The mechanical behaviours of metal matrix composites like tensile strength, and hardness test are investigated by conducting laboratory experiments. Mechanical properties like micro hardness and tensile strength of Al7075 alloy increase with the addition of SiC and Al2O3 reinforcements.


2014 ◽  
Vol 984-985 ◽  
pp. 326-330
Author(s):  
T.M. Chenthil Jegan ◽  
D. Ravindran ◽  
M. Dev Anand

Metal Matrix Composites possesses high mechanical properties compared to unreinforced materials. Aluminium Matrix Composites (AMC) is attracted in the emerging world because of its low cost, less weight and enhanced mechanical properties. In the present study the enhancement in mechanical properties like hardness and tensile strength of AMCs by reinforcing AA 6061 matrix with silicon carbide (SiC) and boron carbide (B4C) particles are analyzed. By enhanced stir casting method aluminium matrix was reinforced with boron carbide particulates and silicon carbide particulates with the various weight percentage of 2.5 %,5% and 7.5%.The tensile strength and hardness was found to increase with the increase in wt% of the reinforcement. From the analysis it is observed that the mechanical property of B4C reinforced AMC is significantly good compared to SiC reinforced AMC.


2016 ◽  
Vol 51 (11) ◽  
pp. 1631-1642 ◽  
Author(s):  
JSS Babu ◽  
A Srinivasan ◽  
CG Kang

Nano-microhybrid reinforced metal matrix composites are the novel combination of composite system which enhanced the mechanical properties of the metal matrix composites. The aim of this study is to determine the nano- and macromechanical properties of aluminium (A356)-based hybrid composites reinforced with multiwall carbon nanotubes and alumina short fibers (Al2O3sf). Hybrid preforms were developed initially, by a combination of multiwall carbon nanotubes and Al2O3sf with total volume fractions of 10%, 15% and 20% and by varying the weight percentage of multiwall carbon nanotubes such as 1%, 2% and 3%. The fabricated hybrid preforms were then infiltrated with aluminium alloy (A356), and the microstructure and mechanical properties of the composites were evaluated. The distribution of multiwall carbon nanotubes within the array of the Al2O3sf network which exists in clusters was found to be relatively good. The mechanical properties such as the hardness and tensile strength of Al-based hybrid metal matrix composites were found to be improved by up to 2 wt% of multiwall carbon nanotubes. The causative reason for this is attributed to a combined effect of both multiwall carbon nanotubes and Al2O3sf, which contributed to better load sharing between the fibers and the Al matrix, and also accounted for the resistance of dislocation movements caused by the presence of the multiwall carbon nanotubes. In addition, the continuous stiffness measurement method was also used to evaluate the nanomechanical properties of the composites. The results showed that the influence of multiwall carbon nanotubes highlighted the properties on a nanoscale.


2020 ◽  
Vol 979 ◽  
pp. 34-39
Author(s):  
K. Sudhindra Srinivas ◽  
M. Murali Mohan

The epidemic adoption of particulate metal matrix composites (MMCs) for engineering applications has been delay by the high cost of producing components of even minimally complex shape. The aluminum-based composites find its applications widely in transport, aerospace, marine, automobile and mineral processing industries, owing to their improved strength, stiffness and wear resistance properties. This paper, presents the overview of the addition of different reinforcements to aluminium alloy. The reinforcements are added to the Al7075 by using stir casting method. Effect of these reinforcements like Titanium carbide (TiC) and silicon (Si) influencing on the mechanical properties like tensile strength, hardness was studied. Research relevant to these factors which influence particles distribution were noticed by conducting the experimental studies of Al7075 hybrid composites.The mechanical properties and the microstructure of Al–TiC-Si metal matrix composite has shown the significant improvement in Hardness and Tensile strength, with increase in TiC and Si particles in weight percentage of composites.


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