Fatigue Test of Al-3%Ti Using Axial Loading Testing Machine for RF MEMS Switch

2006 ◽  
Vol 110 ◽  
pp. 3-8 ◽  
Author(s):  
Jun Hyub Park ◽  
Chang Seung Lee ◽  
Yun Jae Kim

This paper presents high cycle fatigue properties of a Al-3%Ti thin film, used in a RF (radio-frequency) MEMS switch for a mobile phone. The thickness and width of the thin film of specimen are 1.1μm and 480.0μm, respectively. Tensile tests of five specimens are performed, from which the ultimate strength is found to be 144MPa. High cycle fatigue tests of six specimens are also performed, from which the fatigue strength coefficient and the fatigue strength exponent are found to be 336MPa and –0.1514, respectively.

Author(s):  
Jun-Hyub Park ◽  
Hyeon Chang Choi ◽  
Chang Seung Lee ◽  
Sung-Hoon Choa ◽  
Man Sik Myung ◽  
...  

This paper presents high cycle fatigue properties of an Al-3%Ti thin film, used in a RF (radio-frequency) MEMS switch for a mobile phone. The thickness and width of the thin film of specimen are 1.1 μm and 480 μm, respectively. Tensile tests of five specimens are performed, from which the ultimate strength is found to be 144MPa. High cycle fatigue tests of six specimens are also performed, from which the fatigue strength coefficient and the fatigue strength exponent are found to be 336MPa and −0.1514, respectively.


Author(s):  
Jun-Hyub Park ◽  
Man Sik Myung ◽  
Yun-Jae Kim

This paper presents high cycle fatigue properties of an Al-3%Ti thin film, used in a RF (radio-frequency) MEMS switch for a mobile phone and also describes new test method for obtaining static and dynamic characteristics of thin film and reliability evaluation method on MEMS device with thin film developed by authors. Durability should be ensured for such devices under cycling load. Therefore, with the proposed specimen and test procedure, tensile and fatigue tests were performed to obtain mechanical and fatigue properties. The specimen was made with dimensions of 1000μm long, 1.0μm thickness, and 3 kinds of width, 50, 100 and 150μm. High cycle fatigue tests for each width were also performed, from which the fatigue strength coefficient and the fatigue strength exponent were found to be 193MPa and −0.02319 for 50μm, 181MPa and −0.02001 for 100μm, and 164MPa and −0.01322 for 150μm, respectively. We found that the narrower specimen is, the longer fatigue life of Al-3%Ti is and the wider specimen is, the more susceptible to stress level fatigue life of Al-3%Ti was.


Author(s):  
Ming Zhang ◽  
Weiqiang Wang ◽  
Aiju Li

The authors researched the effects of specimen size on the very high cycle fatigue properties of FV520B-I through ultrasonic fatigue testing. The test results showed that the very high cycle fatigue mechanism was not changed and the fatigue properties declined as the specimen size increased. The S-N curve moved downward and the fatigue life decreased under the same stress level maybe due to the heat effects of large specimens in tests. The fatigue strength and the fatigue life were predicted by relevant models. The prediction of fatigue strength was close to test result, and the prediction of fatigue life was less effective compared with the previous prediction of small size specimen test results.


2013 ◽  
Vol 423-426 ◽  
pp. 197-201
Author(s):  
Xiao Min Zhang ◽  
Jian Mao ◽  
Yun Che ◽  
Zhong Ke Zhang

211Z is a new type of high strength and toughness Al-Cu-Mn casting aluminum alloy. With the aid of GPS-100 high-cycle fatigue testing machine and DDL100 multifunction tensile testing machine, conventional mechanics performance tests and high-cycle fatigue tests were carried out in this paper. The conventional mechanical property results show that the tensile strength is 477.5 MPa, the theory yield strength is 397.5 MPa and the elongation is 6.625%. Fatigue experiments were performed with load control at room temperature and R =-1 in ambient air. The tensile and compression fatigue strength is 130 MPa under ten million times fatigue test, and S-N fatigue life curve of this alloy was also given in the investigations. 211Z casting aluminum alloy possessing high fatigue strength can be attributed to the fact that it owns high strength and good plasticity simultaneously. The microstructure analysis of fatigue fracture appearance shows that, the fatigue crack initiation behavior of this aluminium alloys depends mainly on the region possessing defects under the surface, there has only one crack source, which means it is belongs to low nominal stress unidirectional bending. In the crack growth stage, the width of fatigue striations decreases with the increase of stress, and a few secondary cracks were found in this stage. When cracks finally losed stability, an instantaneous fracture occured in the investigated samples. Shear lips and dimples were found in the fracture appearance and the final fracture is belongs to ductile fracture.


2021 ◽  
Vol 45 (3) ◽  
pp. 207-215
Author(s):  
Zhenduo Sun ◽  
Dongbo Hou ◽  
Wei Li

The work aims to study the influence of carburizing and nitriding on fatigue properties of 18Cr2Ni4WA high strength steel in very high cycle fatigue regime. Very high cycle fatigue tests were carried out on 18Cr2Ni4WA Steel after carburizing and nitriding respectively. The micro morphology of fatigue fracture was observed by scanning electron microscope, the failure mode and failure mechanism were discussed. The relationship between fatigue life and defect size, FGA size, fish eye size of fracture was analyzed. The characteristic size of defects is evaluated by Gumbel, Weibull and GEV distribution functions, and a modified Akiniwa fatigue life prediction model considering the relationship between FGA size and inclusion size was established. The results showed that, nitriding and carburizing treatment improve the surface fatigue limit of the steel. The fatigue life decreases with the increase of internal defect size and FGA size. After carburizing and nitriding treatment, the internal fatigue strength of the specimen decreases slightly. When the failure probability is 99%, the internal defect sizes of nitrided specimens calculated by Weibull, Gumbel and GEV distributions are 141.5 μm, 148.4 μm and 211.7 μm respectively. The calculated internal defect sizes of carburized specimens are 47 μm, 67.8 μm and 40 μm respectively. Compared with the experimental data, the fatigue strength predicted by GEV is the most appropriate. carburizing and nitriding treatment can improve the surface fatigue strength of 18Cr2Ni4WA steel, but slightly reduce the internal fatigue strength. The prediction result of the new model is conservative when the failure probability is 99%, which is suitable for engineering application.


Author(s):  
Matteo Benedetti ◽  
Cinzia Menapace ◽  
Vigilio Fontanari ◽  
Ciro Santus

The present paper investigates the variability in the static and cyclic properties of two nominally identical supplies of the aeronautical Al grade 7075-T6. Samples were extracted from extruded bars of 15 mm and 60 mm diameter and with slightly different chemical composition. Noticeable differences were found in tensile strength, total elongation, low- and high-cycle fatigue strength, despite the nearly identical hardness value. The diverse mechanical behavior has been imputed to different extrusion ratio and therefore work hardening along with a more or less fine distribution of precipitates and dispersoids. The high-cycle fatigue strength was found to be in direct correlation with the monotonic yield strength and the size of the largest intermetallic precipitate. A simple equation based on Murakami sqrt(area) parameter is proposed to predict the fatigue endurance. Tensile tests and microstructural analyses are recommended instead of conventional hardness tests to have a tighter quality control on the mechanical properties of semifinished products.


Author(s):  
Mohammad Bagher Limooei ◽  
Morteza Zandrahimi ◽  
Ramin Ebrahimi

In the present work, equal channel angular pressing of commercial pure aluminum 1070 was performed up to 4 passes using route Bc. For equal channel angular pressing operation, a suitable die set was designed and manufactured. X-ray diffraction analysis was used to determine the microstructure of the equal channel angular pressing-ed material. The fracture surface morphology and microstructure after fatigue were investigated by scanning electron microscopy. Mechanical properties of the equal channel angular pressing-ed material were evaluated by hardness and tension tests. Also, cyclic deformation behavior of severe plastic deformation Al1070 has been studied and results show a significant variation in hardness, ultimate strength and fatigue properties in high cycle fatigue life. Coefficient of fatigue strength σ′f and Bridgman correction factor have been obtained by S-N curve and tension test specimens, respectively, and compared before and after equal channel angular pressing process. Also an useful relation has been derived between fatigue life ( Nf) and stress amplitude ( σa) in high cycle fatigue region. Results indicated that there was not clear relation between fatigue strength coefficient and true corrected fracture stress in this case.


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