Microstructural Evolution of AZ31 Mg Wrought Alloy during Partial Remelting for Thixoextrusion

2006 ◽  
Vol 116-117 ◽  
pp. 251-254
Author(s):  
Young Ok Yoon ◽  
Shae K. Kim
Keyword(s):  
Grain Size ◽  
Microstructural Evolution ◽  
Liquid Fraction ◽  
Isothermal Holding ◽  
Holding Time ◽  
Interesting Point ◽  
Grain Sizes ◽  
Partial Remelting ◽  
Average Grain Size ◽  
Holding Temperature

An attempt has been made to investigate feasibility of thixoextrusion for AZ31 Mg wrought alloy through simple partial remelting. Microstructural evolution of AZ31 Mg wrought alloy for thixoextrusion was investigated as functions of isothermal holding temperature and time in the partially remelted semisolid state. The interesting point of this study was that the thixotropic structures of AZ31 Mg wrought alloy without additional pretreatment could be obtained through simple partial remelting. The uniform average grain size and liquid fraction according to the isothermal holding time were very important for the thixoextrusion. Because, it is must be considered on actual extrusion time. The liquid fraction was increased with increasing isothermal holding temperature and time. But, the liquid fraction was almost uniform after 10 min. The average grain size was decreased with increasing isothermal holding temperature. On the other hand, as the holding time increased, the average grain sizes were uniform at 615 and 622. This phenomenon is very useful for thixoextrusion in terms of process control such as actual extrusion time.

Effect of Partial Remelting Procedure on the Microstructural Evolution of 7075 Al Wrought Alloy for Thixoextrusion

2006 ◽  
Vol 116-117 ◽  
pp. 336-339 ◽  
Author(s):  
Hyung Ho Jo ◽  
Young Ok Yoon ◽  
Jin Kyu Lee ◽  
Shae K. Kim
Keyword(s):  
Grain Size ◽  
Feasibility Study ◽  
Microstructural Evolution ◽  
Liquid Fraction ◽  
Isothermal Holding ◽  
Holding Time ◽  
Interesting Point ◽  
Partial Remelting ◽  
Average Grain Size ◽  
Holding Temperature

The feasibility study for thixoextrusion of 7075 Al wrought alloys was carried out with respect to reheating profile, isothermal holding temperature and time during the partial remelting through simple partial remelting. The reheating rates were 40/min and 60/min. The isothermal holding temperatures were controlled at 609, 622, 628 and 632 for 0, 2, 5, 10 and 30 min. The interesting point of this study was that the thixotropic structures of 7075 Al wrought alloy without additional pretreatment could be obtained through simple partial remelting. The average grain size was significantly smaller in the quickly heated specimen. The liquid fraction was increased with increasing isothermal holding temperature and time while the average grain size was inversely proportional to isothermal holding temperature and time. However, there was no big change of liquid fraction and average grain size with respect to isothermal holding time. The important fact that the liquid fraction and average grain size were almost uniform after 5 min is considered very useful for thixoextrusion in terms of actual extrusion time.

Microstructural Control of 7075 Al Wrought Alloys through Thixoextrusion Route

2006 ◽  
Vol 510-511 ◽  
pp. 362-365 ◽  
Author(s):  
Young Ok Yoon ◽  
Hyung Ho Jo ◽  
Jin Kyu Lee ◽  
Dong In Jang ◽  
Shae K. Kim
Keyword(s):  
Grain Size ◽  
Liquid Fraction ◽  
Isothermal Holding ◽  
High Strength ◽  
Industrial Applications ◽  
High Productivity ◽  
Die Life ◽  
Average Grain Size ◽  
Low Energy Consumption ◽  
Holding Temperature

Thixoextrusion, one of the thixoforming processes, has advantages of high productivity, reduction of the extrusion pressure, extension of the die life, and cost saving owing to its low energy consumption compared with the conventional extrusion processes. Especially, thixoextrusion process is expected to be very effective for hard-to-form materials with high strength. The present study focuses on 7075 Al wrought alloy to investigate the potential industrial applications of the thixoextrusion process. The microstructural evolution of 7075 Al wrought alloy for thixoextrusion was investigated with respect to isothermal holding temperature and time in the partially remelted semisolid state. The results showed that the liquid fraction increased with increasing isothermal holding temperature and time while the average grain size was inversely proportional to isothermal holding temperature and time up to 5min. However, there was no big change of liquid fraction and average grain size with respect to isothermal holding temperature and time. The important fact that the liquid fraction and average grain size were almost uniform after 5 min holding time is considered very useful for thixoextrusion in terms of process control.

Influence of Reheating Profile on Microstructural Evolution of 2024 Al Wrought Alloy for Thixoextrusion

2007 ◽  
Vol 544-545 ◽  
pp. 371-374
Author(s):  
Dong In Jang ◽  
Young Ok Yoon ◽  
Hyung Ho Jo ◽  
Shae K. Kim
Keyword(s):  
Grain Size ◽  
Liquid Fraction ◽  
Isothermal Holding ◽  
Low Energy ◽  
Billet Temperature ◽  
High Productivity ◽  
Main Emphasis ◽  
Average Grain Size ◽  
Low Energy Consumption ◽  
Holding Temperature

Thixoextrusion, one of the thixoforming processes, has advantages of high productivity, reduction of the extrusion pressure and cost saving because of the low energy consumption compared with the conventional extrusion processes. For the thixoextrusion, the low liquid fraction (fL<0.3) should be achieved and also the liquid fraction and average grain size should be uniform according to the reheating profile at the desired low liquid fraction. The main emphasis of this study is to investigate the feasibility of thixoextrusion for 2024 Al wrought alloy without additional pretreatment. The results show that the liquid fraction and average grain size were almost uniform with respect to isothermal holding temperature and time. It was very useful for thixoextrusion in terms of process control such as billet temperature control and actual extrusion time.

Development of Thixoextrusion Process for 7000 Series Al Wrought Alloys

2006 ◽  
Vol 116-117 ◽  
pp. 771-774 ◽  
Author(s):  
Young Ok Yoon ◽  
Hyung Ho Jo ◽  
Jin Kyu Lee ◽  
Dong In Jang ◽  
Shae K. Kim
Keyword(s):  
Liquid Fraction ◽  
Isothermal Holding ◽  
Semisolid State ◽  
Grain Sizes ◽  
Partial Remelting ◽  
Different Content ◽  
Hardness Values ◽  
Holding Temperature

Thixoextrusion for 7003 and 7075 Al wrought alloys with different content of Cu was carried out with respect to isothermal holding temperature in the partially remelted semisolid state. Especially, despite higher extrudability index of 7075 Al wrought alloy compared with the extrudability index of 7003 Al wrought alloy, the maximum extrusion pressures of 7075 Al wrought alloy were about the same as the maximum extrusion pressures of 7003 Al wrought alloy at temperature with the liquid fraction 10% (7003-624, 7075-609). The hardness values of thixoextruded specimens were higher than that of as-quenched specimens only after partial remelting. The microstructures of thixoextruded specimens did not show any dendrites or rosette-like structures. The average grain sizes of thixoextruded specimens were smaller than average grain sizes of homogenized specimens.

Nanostructure Evolution of ZnO in Ultra-fast Microwave Sintering

2011 ◽  
Vol 691 ◽  
pp. 65-71 ◽  
Author(s):  
Rodolfo F. K. Gunnewiek ◽  
Ruth Herta Goldsmith Aliaga Kiminami
Keyword(s):  
Grain Size ◽  
Zinc Oxide ◽  
Grain Growth ◽  
Microwave Sintering ◽  
High Heating Rate ◽  
Heating Rates ◽  
Grain Sizes ◽  
Average Grain Size ◽  
Conventional Sintering ◽  
Holding Temperature

Grain growth is inevitable in the sintering of pure nanopowder zinc oxide. Sintering depend on diffusion kinetics, thus this growth could be controlled by ultra-fast sintering techniques, as microwave sintering. The purpose of this work was to investigate the nanostructural evolution of zinc oxide nanopowder compacts (average grain size of 80 nm) subjected to ultra-rapid microwave sintering at a constant holding temperature of 900°C, applying different heating rates and temperature holding times. Fine dense microstructures were obtained, with controlled grain growth (grain size from 200 to 450nm at high heating rate) when compared to those obtained by conventional sintering (grain size around 1.13µm), which leads to excessively large average final grain sizes.

Remelting Technology and Microstructural Evolution of Semi-Solid Al-7Si-2RE Alloy

2010 ◽  
Vol 33 ◽  
pp. 1-5
Author(s):  
Shi Kun Xie ◽  
Rong Xi Yi ◽  
Xiu Yan Guo ◽  
Xiao Liang Pan ◽  
Xiao Qiu Zheng
Keyword(s):  
Aluminum Alloy ◽  
Microstructural Evolution ◽  
Temperature Control ◽  
Liquid Fraction ◽  
Isothermal Holding ◽  
Control Program ◽  
Holding Time ◽  
Α Phase ◽  
Semi Solid ◽  
Equiaxed Grains

In semi-solid remelting process, the various stages of reheating temperature and isothermal holding time must be accurately controlled in order to obtain the uniformly distributed and small equiaxed grains microstructure. In this paper, a temperature control program was developed and the remelting process for Al-7Si-2RE aluminum alloy was carried out. The results showed that with the raise of reheating temperature and the extension of isothermal holding time, the liquid fraction increases, α-phase grain grows and becomes rounding in the process of Al-7Si-2RE alloy semi-solid remelting. The most reasonable process parameter of reheating temperature is at 585~590°C and its appropriate isothermal holding time are about 10~15min for the semi-solid Al-7Si-2RE alloy.

Microstructural Evolution of SiCp/AZ61 Composites during Partial Remelting

2008 ◽  
Vol 141-143 ◽  
pp. 545-549 ◽  
Author(s):  
Hong Yan ◽  
Fa Yun Zhang ◽  
Wei Pan
Keyword(s):  
Microstructural Evolution ◽  
High Stability ◽  
Isothermal Holding ◽  
Holding Time ◽  
Technological Parameters ◽  
Partial Remelting ◽  
Initial Stage ◽  
Semi Solid

The microstructural evolution of SiCp/AZ61 composites during partial remelting was investigated. The results indicated that the suitable technological parameters of SiCp/AZ61 composites were the reheating temperature of 595°C ~ 600°C and isothermal holding time of 30min ~ 60min. The separation of microstructure of AZ61 matrix was faster than that of SiCp/AZ61 composites during the initial stage. In the meantime, SiCp/AZ61composites hold high stability during remelting process and a fine semi-solid thixoforming microstructure can be obtained with increases in temperature and holding time. In addition, the samples of SiCp/AZ61composites were susceptible to serious deformation and running out above 610°C.

Microstructure Evolution and Coarsening Mechanism of 7075 Semi-Solid Aluminum Alloy Pre-Deformed by ECAP Method

2016 ◽  
Vol 256 ◽  
pp. 294-300 ◽  
Author(s):  
Jin Long Fu ◽  
Yu Wei Wang ◽  
Kai Kun Wang ◽  
Xiao Wei Li
Keyword(s):  
Aluminum Alloy ◽  
Solid State ◽  
Ostwald Ripening ◽  
Liquid Fraction ◽  
Isothermal Holding ◽  
Angular Pressing ◽  
Average Grain Size ◽  
Semi Solid ◽  
Equiaxed Grains ◽  
Kinetics Of

To investigate the influence of refined grains on the microstructure of 7075 aluminum alloy in semi-solid state, a new strain induced melting activation (SIMA) method was put forward containing two main stages: pre-deformation with equal channel angular pressing (ECAP) method and isothermally holding in the semi-solid temperature range. The breaking up and growth mechanisms of the grains and kinetics of equiaxed grains coarsening during the semi-solid holding were investigated. The results showed that the average grain size after ECAP extrusion decreased significantly, e.g., microstructure with average globular diameter less than 5μm was achieved after four-pass ECAP extrusion. Obvious grain coarsening had been found during isothermal holding in the semi-solid state and the roundness of the grains increased with the increasing holding time. The proper microstructure of 66.8μm in diameter and 1.22 in shape factor was obtained under proper soaking condition (at 590°C for 15 min). Two coarsening mechanisms, namely, coalescence in lower liquid fraction and Ostwald ripening in higher liquid fraction contributed to the grain growth process.

Effect of Annealing on Nanocrystalline Structure of Nb3Sn Diffusion Layers in Composites with Internal Tin Sources

2010 ◽  
Vol 297-301 ◽  
pp. 126-131 ◽  
Author(s):  
E.N. Popova ◽  
Vladimir V. Popov ◽  
E.P. Romanov ◽  
S.V. Sudareva ◽  
L.V. Elohina ◽  
...  
Keyword(s):  
Grain Size ◽  
Carrying Capacity ◽  
Nanocrystalline Structure ◽  
Diffusion Annealing ◽  
External Diameter ◽  
High Temperature Annealing ◽  
Grain Sizes ◽  
Diffusion Layers ◽  
Average Grain Size ◽  
Complete Transformation

Multifilamentary Nb3Sn-based superconducting composites manufactured by an internal-tin method have been studied by transmission (TEM) and scanning (SEM) electron microscopy. The main goal of this study is to reveal the effect of diffusion annealing regimes as well as the external diameter of the wires on the structure of nanocrystalline Nb3Sn layers (average grain size, grain size distribution, layer thickness, amount of Sn, etc.). It is demonstrated that multistep diffusion annealing results in quite a complete transformation of Nb filaments into Nb3Sn though some amount of the residual Nb remains in the filaments center. With an external diameter decrease the superconducting layers structure has been found to refine and get somewhat more uniform. An additional high-temperature annealing results in marked growth of Nb3Sn grain sizes and their scattering in sizes, which may negatively affect the current-carrying capacity of a wire.

Characterization of Defect Nucleation and Propagation in Fe2O3+FCC-Al Nanocomposites During Uniaxial Tensile and Compressive Deformations

2006 ◽  
Author(s):  
Vikas Tomar ◽  
Min Zhou
Keyword(s):  
Molecular Dynamics ◽  
Grain Size ◽  
Defect Formation ◽  
Voronoi Tessellation ◽  
Orientation Distribution ◽  
Uniaxial Tensile ◽  
Grain Sizes ◽  
Classical Molecular Dynamics ◽  
Average Grain Size ◽  
Nanocrystalline Structures

The objective of this research is to analyze uniaxial tensile and compressive mechanical deformations of α-Fe2O3 + fcc Al nanoceramic-metal composites using classical molecular dynamics (MD). Specifically, variations in the nucleation and the propagation of defects (such as dislocations and stacking faults etc.) with variation in the nanocomposite phase morphology and their effect on observed tensile and compressive strengths of the nanocomposites are analyzed. For this purpose, a classical molecular dynamics (MD) potential that includes an embedded atom method (EAM) cluster functional, a Morse type pair function, and a second order electrostatic interaction function is developed, see Tomar and Zhou (2004) and Tomar and Zhou (2006b). The nanocrystalline structures (nanocrystalline Al, nanocrystalline Fe2O3 and the nanocomposites with 40% and 60% Al by volume) with average grain sizes of 3.9 nm, 4.7 nm, and 7.2 nm are generated using a combination of the well established Voronoi tessellation method with the Inverse Monte-Carlo method to conform to prescribed log-normal grain size distributions. For comparison purposes, nanocrystalline structures with a specific average grain size have the same grain morphologies and the same grain orientation distribution. MD simulations are performed at the room temperature (300 K). Calculations show that the deformation mechanism is affected by a combination of factors including the fraction of grain boundary (GB) atoms and the electrostatic forces between atoms. The significance of each factor is dependent on the volume fractions of the Al and Fe2O3 phases. Depending on the relative orientations of the two phases at an interface, the contribution of the interface to the defect formation varies. The interfaces have stronger effect in structures with smaller average grain sizes than in structures with larger average grain sizes.

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