Influence of Cutting Parameters on Characteristics of Serrated Chip when High-Efficiency Cutting Ti6Al4V

2011 ◽  
Vol 175 ◽  
pp. 278-283
Author(s):  
Shu Cai Yang ◽  
Min Li Zheng ◽  
De Qiang Zhang ◽  
Ning Liu ◽  
Yi Hang Fan
Keyword(s):  
High Frequency ◽  
High Efficiency ◽  
Great Influence ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Optical Microscope ◽  
Cutting Depth ◽  
Serrated Chip ◽  
Geometric Characteristics ◽  
Serrated Chips

During the process of high-efficiency cutting Ti6Al4V the material presents serrated chips. Periodic high-frequency serrated ship will cause fluctuations in the cutting force, which then affect the tool wear and surface integrity of workpiece and so on. On the basis of experiment of turning Ti6Al4V, the frequency and the geometric characteristics of serrated chip has been analyzed through observing the microstructure of chip using optical microscope and SEM. The results show that cutting speed and feed rate have great influence on the frequency and the geometric characteristics of serrated chip. Involving low-speed, large feed and large cutting depth can reduce the generated frequency of serrated chip.

Analysis of Vibration Amplitude in High-Speed Cutting for Hardened Steel

2015 ◽  
Vol 667 ◽  
pp. 9-14
Author(s):  
Guang Jun Chen ◽  
Liang Wang ◽  
Bai Ting He ◽  
Ling Guo Kong ◽  
Xiao Qin Zhou
Keyword(s):  
Feed Rate ◽  
Vibration Amplitude ◽  
High Speed ◽  
Great Influence ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Hardened Steel ◽  
Cutting Depth ◽  
Corner Radius ◽  
Cutting Vibration

The cutting vibration has a great influence on the processing quality of Hardened steel. The research conducted in this paper is about how the cutting parameters influence the cutting vibration amplitude when the hardened steel is cut. The experiments were performed on CNC lathe CAK4085 with PCBN tool, where the cutting speed, feed rate, cutting depth and corner radius had been orthogonally combined. The cutting materials were hardened steel Cr12MoV and GCr15 whose hardness is HRC50-52 and HRC62-64. The cutting vibration amplitude under different group parameters was collected by electric eddy current sensors. An analysis about the influence rule of cutting parameters on cutting vibration amplitude had been made. With the increase of cutting speed, vibration amplitude will increase first, and then decrease. With the appropriate increase of feed rate, vibration amplitude will be reduced. With the increase of cutting depth and corner radius, vibration amplitude will both increase. This research can provide reference for improving cutting quality.

Changing Boundaries of Serrated Chip in Hard Cutting GCr15 Steel

2014 ◽  
Vol 800-801 ◽  
pp. 227-231
Author(s):  
Guang Jun Chen ◽  
Xian Li Liu ◽  
Yu Shuo Wang
Keyword(s):  
Quantitative Description ◽  
Cutting Speed ◽  
Microscopic Analysis ◽  
Chip Morphology ◽  
Cutting Parameters ◽  
Hardened Steel ◽  
Serrated Chip ◽  
Cross Sectional ◽  
Serrated Chips ◽  
Hard Cutting

Hard cutting process is easy to produce serrated chip. Hardened steel GCr15 as the object for the study, chip morphology was studied on hard cutting test and chip cross-sectional microscopic analysis methods. The boundaries of ribbon cuttings to serrated chips cutting was determined, under certain conditions of PCBN cutting tool cutting precision hardened steel GCr15, and form a quantitative description of the chip. With the increase in the amount of cutting, serrated chips have the degree of improved trend, in which the most significant impact of cutting speed, while the hardness increases, the degree of sawtooth also increases. Hard cutting research will enrich the theory provides a theoretical basis for the choice of cutting parameters.

Experimental Study of Serrated Chip in High Speed Cutting

2012 ◽  
Vol 723 ◽  
pp. 99-104
Author(s):  
Guo He Li ◽  
Hou Jun Qi ◽  
Bing Yan
Keyword(s):  
Shear Band ◽  
High Speed ◽  
Adiabatic Shear Band ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Rake Angle ◽  
Adiabatic Shear ◽  
Cutting Depth ◽  
Serrated Chip ◽  
High Speed Cutting

In this paper, some high speed cutting experiments of hardened 45 steel are carried out. The effects of cutting parameters on the width and space of adiabatic shear band, the frequency and degree of sawtooth are investigated by metallographic observation and theoretical calculation. The results show that the space of adiabatic shear band decreases with the increase of cutting speed and rake angle, but increases with the increase of cutting depth. The width of adiabatic shear band decreases with the increase of cutting speed and cutting depth, however, increases with the increase of rake angle. The frequency of sawtooth increases with the increases of cutting speed, decreases with the increase of rake angle, and has no obvious relationship with cutting depth. The degree of sawtooth increases with the increase of cutting speed and cutting depth, but decreases with the increase of rake angle.

The Application of FEA in High-Speed Cutting

2011 ◽  
Vol 287-290 ◽  
pp. 104-107
Author(s):  
Lian Qing Ji ◽  
Kun Liu
Keyword(s):  
High Speed ◽  
Feeding Rate ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Material Model ◽  
Friction Model ◽  
Cutting Depth ◽  
High Speed Cutting ◽  
Key Technologies

The history and application of the FEA are briefly presented in this paper. Several key technologies such as the building of material model, the establishment of the chip - tool friction model as well as meshing are described. Taking the high-speed cutting of titanium alloy (Ti - 10V - 2Fe - 3Al) as an example , reasonable cutting tools and cutting parameters are determinted by simulating the influences of cutting speed, cutting depth and feeding rate on the cutting parameters using FEA.

An Experimental Study of Cutting Force on Large Cutting Depth Turning Titanium Alloy with CBN Tool

2014 ◽  
Vol 800-801 ◽  
pp. 237-240
Author(s):  
Li Fu Xu ◽  
Ze Liang Wang ◽  
Shu Tao Huang ◽  
Bao Lin Dai
Keyword(s):  
Experimental Study ◽  
Titanium Alloy ◽  
Cutting Force ◽  
Feed Rate ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Cutting Depth ◽  
Cbn Tool ◽  
Cutting Experiment ◽  
Rough Turning

In this paper, the cutting experiment was used to study the influence of various cutting parameters on cutting force when rough turning titanium alloy (TC4) with the whole CBN tool. The results indicate that among the cutting speed, feed rate and cutting depth, the influence of the cutting depth is the most significant on cutting force; the next is the feed rate and the cutting speed is at least.

Effects of Cutting Parameters on Residual Stresses in High-Speed Milling of Ti-17

2013 ◽  
Vol 834-836 ◽  
pp. 861-865 ◽  
Author(s):  
Yong Shou Liang ◽  
Jun Xue Ren ◽  
Yuan Feng Luo ◽  
Ding Hua Zhang
Keyword(s):  
Experimental Study ◽  
Residual Stresses ◽  
High Speed ◽  
Experimental Parameter ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Single Factor ◽  
Cutting Depth ◽  
High Speed Milling ◽  
Parameter Ranges

An experimental study was conducted to determine cutting parameters of high-speed milling of Ti-17 according to their effects on residual stresses. First, three groups of single factor experiments were carried out to reveal the effects of cutting parameters on residual stresses. Then sensitivity models were established to evaluate the influence degrees of cutting parameters on residual stresses. After that, three criteria were proposed to determine cutting parameters from experimental parameter ranges. In the experiments, the cutting parameter ranges are recommended as [371.8, 406.8] m/min, [0.363, 0.412] mm and [0, 0.018] mm/z for cutting speed, cutting depth and feed per tooth, respectively.

scholarly journals Microstructure characterisation of Inconel 718 after laser assisted turning

2018 ◽  
Vol 188 ◽  
pp. 02004 ◽  
Author(s):  
Tadeusz Chwalczuk ◽  
Damian Przestacki ◽  
Piotr Szablewski ◽  
Agata Felusiak
Keyword(s):  
Inconel 718 ◽  
Laser Heating ◽  
Dendritic Structure ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Optical Microscope ◽  
Depth Of Cut ◽  
Heat Affect Zone ◽  
Molecular Laser ◽  
Laser Assisted Turning

The paper presents the discussion about the possibility of optimising heating and cutting parameters for turning under laser assisted machining (LAM) conditions. The samples of Inconel 718 after annealing and ageing were used. The laser heating experiments were carried out on the stand equipped with the CO2 molecular laser. Characterisation of samples was performed by an optical microscope, hardness measurements, scanning electron microscopy (SEM) to ensure the exact depth of heat affect zone range and to optimised further cutting parameters. Different absorbing layers for laser beam impact improvement were tested. Turning trials were performed with constant cutting speed vc = 28 m/min and feed f = 0,2 mm/rev. The influence of depth of cut ap on microstructure and its properties were investigated. It was proven that for sequential LAM dendritic structure appears in the laser affected zone of the Ni-based alloy. Such microstructures cause better machinability of Inconel 718 due to surface softening.

Analysis and Experimental Design of Damper System and Cutting Parameters of CNC Router

2019 ◽  
Vol 894 ◽  
pp. 82-89
Author(s):  
Van Thuy Tran ◽  
Huu Loc Nguyen ◽  
Hoang Hiep Nguyen
Keyword(s):  
Dynamic Behavior ◽  
Feed Rate ◽  
Vibration Amplitude ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Cnc Machine ◽  
Cutting Depth ◽  
System Effect ◽  
Comparison Results ◽  
Spindle Vibration

. An understanding of the dynamic characteristics of a CNC machine is a vital element in the control of the machine which has a direct effect on the machining precision. The ways in which energy is dissipated, such as friction and damping, have a significant effect on the dynamic behavior and spindle vibration of a CNC machine. The paper presents kinetic analysis of the CNC machine damper system, effect of the damper and the cutting parameters such as feed rate, cutting speed, and cutting depth on the dynamic behavior and spindle vibration of a CNC machine. Experimental results have established a second-order regression equation that demonstrates the effect of three parameters such as feed rate, cutting speed, and cutting depth on the vibration amplitude of the spindle. In addition, the comparison results show that the spindle head vibration amplitude of the machine using the damper is smaller than the spindle head vibration amplitude of the machine not using the damper.

A Prediction Model of Surface Roughness in Micro End Milling

2015 ◽  
Vol 727-728 ◽  
pp. 354-357
Author(s):  
Mei Xia Yuan ◽  
Xi Bin Wang ◽  
Li Jiao ◽  
Yan Li
Keyword(s):  
Surface Roughness ◽  
Prediction Model ◽  
Feed Rate ◽  
End Milling ◽  
Orthogonal Experiment ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Micro Milling ◽  
Cutting Depth ◽  
Micro End Milling

Micro-milling orthogonal experiment of micro plane was done in mesoscale. Probability statistics and multiple regression principle were used to establish the surface roughness prediction model about cutting speed, feed rate and cutting depth, and the significant test of regression equation was done. On the basis of successfully building the prediction model of surface roughness, the diagram of surface roughness and cutting parameters was intuitively built, and then the effect of the cutting speed, feed rate and cutting depth on the small structure surface roughness was obtained.

Research on the Cutting Fluid Effect on Cutting Force and Surface Roughness in Rotor Milling

2012 ◽  
Vol 723 ◽  
pp. 50-55
Author(s):  
Jian Lu Wang ◽  
Liang Liang Wu ◽  
Jun Zhang ◽  
Wan Hua Zhao ◽  
Yi Fei Jiang ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Cutting Force ◽  
Design Method ◽  
Uniform Design ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Cutting Fluid ◽  
Cutting Depth ◽  
Multivariable Regression ◽  
Uniform Design Method

A series of milling experiments with and without cutting fluid, arranged by uniform design method, were carried out on rotor material. The influence of cutting fluid on cutting force and surface roughness was explored and compared for the two kinds of conditions. The associated model was established between cutting force & surface roughness and cutting parameters according to the linear multivariable regression method. The results show that the cutting force deceases with the increase of the cutting speed or with the decrease of the feed per tooth and the cutting depth. Cutting fluid has little effect on cutting force, and for surface roughness, the influence of cutting fluid is uncertain.

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