Morphological Features and Electrochemical Properties of the Hydrophobized Sealed PEO-Coatings on Al Alloy

2015 ◽  
Vol 245 ◽  
pp. 137-143
Author(s):  
Vladimir Egorkin ◽  
Igor Vyaliy ◽  
Alexander Minaev ◽  
Sergey Sinebryukhov ◽  
Sergey Gnedenkov
Keyword(s):  
Additional Treatment ◽  
Ethanol Solution ◽  
Al Alloy ◽  
Bidistilled Water ◽  
Composite Layers ◽  
Electrolytic Oxidation ◽  
Hydrophobic Agent ◽  
Plasma Electrolytic ◽  
Peo Coatings ◽  
Anticorrosion Properties

The developed methods of formation and results of the study of the hydrophobic layers on aluminum alloy, previously subjected to plasma electrolytic oxidation (PEO), boiling in bidistilled water, and additional treatment (either in ethanol solution or under UV-radiation in the presence of ozone plasma) with subsequent deposition of the hydrophobic agent (methoxy-{3-[(2,2,3,3,4,4,5,5,6,6,7,7,8,8,8-pentadecafluoroctyl) oxy] propyl}-silane solution in decane) have been described. It was found, that the formed composite layers possess hydrophobicity (contact angle higher 155o) and high anticorrosion properties (the impedance modulus (|Z|f = 0.01 Hz) ranges from 1.5·108 to 1.7·108 Оhm·cm2 depending on treatment procedure).

Evaluation of Electrochemical Properties of the PEO-Coatings Treated with Hydrophobic Agent Solution on Aluminium Alloy

2015 ◽  
Vol 245 ◽  
pp. 116-120 ◽  
Author(s):  
Vladimir Egorkin ◽  
Igor Vyaliy ◽  
Sergey Sinebryukhov ◽  
Sergey Gnedenkov
Keyword(s):  
Additional Treatment ◽  
Ethanol Solution ◽  
Treatment Procedure ◽  
Composite Layers ◽  
Electrolytic Oxidation ◽  
Hydrophobic Agent ◽  
Plasma Electrolytic ◽  
Peo Coatings ◽  
Silane Solution ◽  
Anticorrosion Properties

The developed methods of formation and results of the study of the hydrophobic layers on aluminum alloy, previously subjected to plasma electrolytic oxidation (PEO) and additional treatment (either in ethanol solution or under UV-radiation in the presence of ozone plasma) with subsequent deposition of the hydrophobic agent (methoxy-{3-[(2,2,3,3,4,4,5,5,6,6,7,7,8,8,8-pentadecafluoroctyl) oxy] propyl}-silane solution in decane) have been described. It was found, that the formed composite layers possess a hydrophobicity (contact angle higher 157o) and high anticorrosion properties (the impedance modulus, |Z|f=0.01Hz, ranges from 9.2·109 to 4.0·1010 Оhm·cm2 depending on the treatment procedure).

scholarly journals Wear and Corrosion Resistance of Plasma Electrolytic Oxidation Coatings on 6061 Al Alloy in Electrolytes with Aluminate and Phosphate

Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 4037
Author(s):  
Zhenjun Peng ◽  
Hui Xu ◽  
Siqin Liu ◽  
Yuming Qi ◽  
Jun Liang
Keyword(s):  
Corrosion Resistance ◽  
Plasma Electrolytic Oxidation ◽  
Salt Spray ◽  
P Element ◽  
Alumina Coating ◽  
Al Alloy ◽  
Wear Properties ◽  
Electrolytic Oxidation ◽  
Plasma Electrolytic ◽  
Peo Coatings

Phosphate and aluminate electrolytes were used to prepare plasma electrolytic oxidation (PEO) coatings on 6061 aluminum alloy. The surface and cross-section microstructure, element distribution, and phase composition of the PEO coatings were characterized by SEM, EDS, XPS, and XRD. The friction and wear properties were evaluated by pin-on-disk sliding tests under dry conditions. The corrosion resistance of PEO coatings was investigated by electrochemical corrosion and salt spray tests in acidic environments. It was found that the PEO coatings prepared from both phosphate and aluminate electrolytes were mainly composed of α-Al2O3 and γ-Al2O3. The results demonstrate that a bi-layer coating is formed in the phosphate electrolyte, and a single-layered dense alumina coating with a hardness of 1300 HV is realizable in the aluminate electrolyte. The aluminate PEO coating had a lower wear rate than the phosphate PEO coating. However, the phosphate PEO coating showed a better corrosion resistance in acidic environment, which is mainly attributed to the presence of an amorphous P element at the substrate/coating interface.

Morphology and Chemical Composition of Organic Coatings Formed Atop PEO-Layers

2020 ◽  
Vol 312 ◽  
pp. 325-329
Author(s):  
Vladimir S. Egorkin ◽  
Ulyana V. Kharchenko ◽  
Nikolay V. Izotov ◽  
Igor E. Vyaliy ◽  
Andrey S. Gnedenkov ◽  
...  
Keyword(s):  
Oxide Layer ◽  
Barrier Properties ◽  
Organic Coating ◽  
Organic Coatings ◽  
High Adhesion ◽  
Electrolytic Oxidation ◽  
Subsequent Application ◽  
Plasma Electrolytic ◽  
Peo Coatings ◽  
Anticorrosion Properties

The plasma electrolytic oxidation (PEO) process was used to form an oxide layer on an Al5754 aluminum alloy for subsequent application of organic coating. The effect of the oxidation time on the morphology and anticorrosion properties of PEO-coatings was investigated. The oxide layer possess low apparent porosity and provides high adhesion to the paint. The resulting composite coating (CC) is characterized by high barrier properties in chloride solution.

Oxide Layer Modification of Mg-Al Alloy Coated by Plasma Electrolytic Oxidation Using Zirconia Particles

2012 ◽  
Vol 463-464 ◽  
pp. 406-409 ◽  
Author(s):  
D.Y. Choi ◽  
J. Hwang ◽  
K.M. Lee ◽  
K.R. Shin ◽  
Y.G. Ko ◽  
...  
Keyword(s):  
Oxide Layer ◽  
Plasma Electrolytic Oxidation ◽  
Al Alloy ◽  
Zirconia Powder ◽  
Corrosion Properties ◽  
Electrolytic Oxidation ◽  
Valve Metal ◽  
Structure Observation ◽  
Plasma Electrolytic ◽  
Peo Coatings

The paper reported the effect of zirconia incorporation on the oxide layer modification of the valve metal such as magnesium coated by plasma electrolytic oxidation (PEO). To incorporate zirconia particles into the oxide layer, PEO coatings were carried out under AC condition in electrolytes containing zirconia powder. After PEO coatings, structure observation revealed that a number of zirconia particles were distributed uniformly throughout the oxide layer while the size and distribution of pores remained unchanged as compared to the results coated by PEO without zirconia. It was found that fine zirconia particles incorporated into the oxide layers played an important role in enhancing the anti-corrosion properties of bare metal.

Effects of Na2WO4 Additive on Properties of Plasma Electrolytic Oxidation Coatings on 6061 Al Alloy

2012 ◽  
Vol 550-553 ◽  
pp. 1969-1975 ◽  
Author(s):  
Xi Di Chen ◽  
Qi Zhou Cai ◽  
Li Song Yin
Keyword(s):  
Corrosion Resistance ◽  
Plasma Electrolytic Oxidation ◽  
Ceramic Coatings ◽  
Pulse Frequency ◽  
Inhibitory Effect ◽  
Al Alloy ◽  
Discharge Process ◽  
Electrolytic Oxidation ◽  
Plasma Electrolytic ◽  
Peo Coatings

Plasma electrolytic oxidation (PEO) ceramic coatings were prepared on 6061 aluminum alloy substrate in silicate based electrolyte with and without Na2WO4additive with different pulse frequency. The composition, surface morphology and corrosion resistance of PEO coatings were investigated by means of SEM, XRD, potentiodynamic polarization and EIS measurement in a 3.5% NaCl solution. These results show that Na2WO4can contributing to the transition from the metastable γ-Al2O3to a better thermal stability α-Al2O3, while has certain inhibitory effect on the deposition of SiO32-anion on the surface during the plasma discharge process. After adding Na2WO4in the electrolyte, the surface layer of PEO coatings are more smoother and less distinctly discharge holes appear which leads to the PEO coatings have better corrosion resistance than those of samples coated in the electrolyte without Na2WO4additive.

ffect of Na2WO4 in electrolyte on mechanical properties of oxide layer on Al alloy via plasma electrolytic oxidation

2015 ◽  
Vol 53 (8) ◽  
pp. 535-540 ◽  
Author(s):  
Young Gun Ko ◽  
Dong Hyuk Shin ◽  
Hae Woong Yang ◽  
Yeon Sung Kim ◽  
Joo Hyun Park ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Oxide Layer ◽  
Plasma Electrolytic Oxidation ◽  
Al Alloy ◽  
Electrolytic Oxidation ◽  
Plasma Electrolytic

scholarly journals Plasma Electrolytic Oxidation (PEO) Process—Processing, Properties, and Applications

Nanomaterials ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 1375
Author(s):  
Soumya Sikdar ◽  
Pramod V. Menezes ◽  
Raven Maccione ◽  
Timo Jacob ◽  
Pradeep L. Menezes
Keyword(s):  
Plasma Electrolytic Oxidation ◽  
Nanocomposite Coatings ◽  
Mechanical And Tribological Properties ◽  
Electrolytic Oxidation ◽  
Recent Developments ◽  
Coating Formation ◽  
Wear And Corrosion Resistance ◽  
Plasma Electrolytic ◽  
Peo Coatings ◽  
Future Work

Plasma electrolytic oxidation (PEO) is a novel surface treatment process to produce thick, dense metal oxide coatings, especially on light metals, primarily to improve their wear and corrosion resistance. The coating manufactured from the PEO process is relatively superior to normal anodic oxidation. It is widely employed in the fields of mechanical, petrochemical, and biomedical industries, to name a few. Several investigations have been carried out to study the coating performance developed through the PEO process in the past. This review attempts to summarize and explain some of the fundamental aspects of the PEO process, mechanism of coating formation, the processing conditions that impact the process, the main characteristics of the process, the microstructures evolved in the coating, the mechanical and tribological properties of the coating, and the influence of environmental conditions on the coating process. Recently, the PEO process has also been employed to produce nanocomposite coatings by incorporating nanoparticles in the electrolyte. This review also narrates some of the recent developments in the field of nanocomposite coatings with examples and their applications. Additionally, some of the applications of the PEO coatings have been demonstrated. Moreover, the significance of the PEO process, its current trends, and its scope of future work are highlighted.

scholarly journals Comparison of Biocompatible Coatings Produced by Plasma Electrolytic Oxidation on cp-Ti and Ti-Zr-Nb Superelastic Alloy

Coatings ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 401
Author(s):  
Ruzil Farrakhov ◽  
Olga Melnichuk ◽  
Evgeny Parfenov ◽  
Veta Mukaeva ◽  
Arseniy Raab ◽  
...  
Keyword(s):  
Plasma Electrolytic Oxidation ◽  
Electrochemical Impedance ◽  
Pure Titanium ◽  
Commercially Pure Titanium ◽  
X Ray ◽  
Kinetic Coefficients ◽  
Electrolytic Oxidation ◽  
Plasma Electrolytic ◽  
Cp Ti ◽  
Peo Coatings

The paper compares the coatings produced by plasma electrolytic oxidation (PEO) on commercially pure titanium and a novel superelastic alloy Ti-18Zr-15Nb (at. %) for implant applications. The PEO coatings were produced on both alloys in the identical pulsed bipolar regime. The properties of the coatings were examined using scanning electron microscopy (SEM), X-ray diffraction (XRD), and energy-dispersive X-ray spectroscopy (EDX), potentiodynamic polarization (PDP), and electrochemical impedance spectroscopy (EIS). The PEO process kinetics was modeled based on the Avrami theorem and Cottrell equation using a relaxation method. The resultant coatings contain TiO2, for both alloys, and NbO2, Nb2O5, ZrO2 for Ti-18Zr-15Nb alloy. The coating on the Ti-18Zr-15Nb alloy has a higher thickness, porosity, and roughness compared to that on cp-Ti. The values of the kinetic coefficients of the PEO process—higher diffusion coefficient and lower time constant for the processing of Ti-18Zr-15Nb—explain this effect. According to the electrochemical studies, PEO coatings on Ti-18Zr-15Nb alloy provide better corrosion protection. Higher corrosion resistance, porosity, and roughness contribute to better biocompatibility of the PEO coating on Ti-18Zr-15Nb alloy compared to cp-Ti.

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