Morphology and Chemical Composition of Organic Coatings Formed Atop PEO-Layers

2020 ◽  
Vol 312 ◽  
pp. 325-329
Author(s):  
Vladimir S. Egorkin ◽  
Ulyana V. Kharchenko ◽  
Nikolay V. Izotov ◽  
Igor E. Vyaliy ◽  
Andrey S. Gnedenkov ◽  
...  
Keyword(s):  
Oxide Layer ◽  
Barrier Properties ◽  
Organic Coating ◽  
Organic Coatings ◽  
High Adhesion ◽  
Electrolytic Oxidation ◽  
Subsequent Application ◽  
Plasma Electrolytic ◽  
Peo Coatings ◽  
Anticorrosion Properties

The plasma electrolytic oxidation (PEO) process was used to form an oxide layer on an Al5754 aluminum alloy for subsequent application of organic coating. The effect of the oxidation time on the morphology and anticorrosion properties of PEO-coatings was investigated. The oxide layer possess low apparent porosity and provides high adhesion to the paint. The resulting composite coating (CC) is characterized by high barrier properties in chloride solution.

Morphological Features and Electrochemical Properties of the Hydrophobized Sealed PEO-Coatings on Al Alloy

2015 ◽  
Vol 245 ◽  
pp. 137-143
Author(s):  
Vladimir Egorkin ◽  
Igor Vyaliy ◽  
Alexander Minaev ◽  
Sergey Sinebryukhov ◽  
Sergey Gnedenkov
Keyword(s):  
Additional Treatment ◽  
Ethanol Solution ◽  
Al Alloy ◽  
Bidistilled Water ◽  
Composite Layers ◽  
Electrolytic Oxidation ◽  
Hydrophobic Agent ◽  
Plasma Electrolytic ◽  
Peo Coatings ◽  
Anticorrosion Properties

The developed methods of formation and results of the study of the hydrophobic layers on aluminum alloy, previously subjected to plasma electrolytic oxidation (PEO), boiling in bidistilled water, and additional treatment (either in ethanol solution or under UV-radiation in the presence of ozone plasma) with subsequent deposition of the hydrophobic agent (methoxy-{3-[(2,2,3,3,4,4,5,5,6,6,7,7,8,8,8-pentadecafluoroctyl) oxy] propyl}-silane solution in decane) have been described. It was found, that the formed composite layers possess hydrophobicity (contact angle higher 155o) and high anticorrosion properties (the impedance modulus (|Z|f = 0.01 Hz) ranges from 1.5·108 to 1.7·108 Оhm·cm2 depending on treatment procedure).

Evaluation of Electrochemical Properties of the PEO-Coatings Treated with Hydrophobic Agent Solution on Aluminium Alloy

2015 ◽  
Vol 245 ◽  
pp. 116-120 ◽  
Author(s):  
Vladimir Egorkin ◽  
Igor Vyaliy ◽  
Sergey Sinebryukhov ◽  
Sergey Gnedenkov
Keyword(s):  
Additional Treatment ◽  
Ethanol Solution ◽  
Treatment Procedure ◽  
Composite Layers ◽  
Electrolytic Oxidation ◽  
Hydrophobic Agent ◽  
Plasma Electrolytic ◽  
Peo Coatings ◽  
Silane Solution ◽  
Anticorrosion Properties

The developed methods of formation and results of the study of the hydrophobic layers on aluminum alloy, previously subjected to plasma electrolytic oxidation (PEO) and additional treatment (either in ethanol solution or under UV-radiation in the presence of ozone plasma) with subsequent deposition of the hydrophobic agent (methoxy-{3-[(2,2,3,3,4,4,5,5,6,6,7,7,8,8,8-pentadecafluoroctyl) oxy] propyl}-silane solution in decane) have been described. It was found, that the formed composite layers possess a hydrophobicity (contact angle higher 157o) and high anticorrosion properties (the impedance modulus, |Z|f=0.01Hz, ranges from 9.2·109 to 4.0·1010 Оhm·cm2 depending on the treatment procedure).

Electrochemical and Mechanical Properties of the PVDF/PEO-Coatings on Magnesium Alloy

2015 ◽  
Vol 245 ◽  
pp. 130-136
Author(s):  
Vladimir Egorkin ◽  
Igor Vyaliy ◽  
Denis Opra ◽  
Sergey Sinebryukhov ◽  
Sergey Gnedenkov
Keyword(s):  
Mechanical Properties ◽  
Magnesium Alloy ◽  
Polarization Resistance ◽  
Polyvinylidene Fluoride ◽  
Oxide Coatings ◽  
Complete Destruction ◽  
Electrolytic Oxidation ◽  
Subsequent Application ◽  
Plasma Electrolytic ◽  
Peo Coatings

The paper presents the results of the study of electrochemical and mechanical properties of PVDF/PEO-coatings formed on magnesium alloy MA8 by plasma electrolytic oxidation (PEO) and subsequent application of polyvinylidene fluoride (PVDF) on the PEO-layer. The oxide coatings were formed using a 300 Hz bipolar signal with duty cycle (D) 0.50. The analysis of electrochemical data has showed a decrease of corrosion currents by 3 orders of magnitude (down to 6.0·10-9 А·сm-2) and an increase of the polarization resistance by 3 orders of magnitude (up to 5.3·106 Оhm·сm2) for the coatings formed by triple dipping (x3) of the PEO-layers into PVDF solution. Evaluation of the tribological properties of the (x3) PVDF/PEO-coatings has showed a significant increase of the wear resistance (the number of abrasion cycles resulting in complete destruction of the coating increased in 25 times) as compared to the base PEO-layer.

Oxide Layer Modification of Mg-Al Alloy Coated by Plasma Electrolytic Oxidation Using Zirconia Particles

2012 ◽  
Vol 463-464 ◽  
pp. 406-409 ◽  
Author(s):  
D.Y. Choi ◽  
J. Hwang ◽  
K.M. Lee ◽  
K.R. Shin ◽  
Y.G. Ko ◽  
...  
Keyword(s):  
Oxide Layer ◽  
Plasma Electrolytic Oxidation ◽  
Al Alloy ◽  
Zirconia Powder ◽  
Corrosion Properties ◽  
Electrolytic Oxidation ◽  
Valve Metal ◽  
Structure Observation ◽  
Plasma Electrolytic ◽  
Peo Coatings

The paper reported the effect of zirconia incorporation on the oxide layer modification of the valve metal such as magnesium coated by plasma electrolytic oxidation (PEO). To incorporate zirconia particles into the oxide layer, PEO coatings were carried out under AC condition in electrolytes containing zirconia powder. After PEO coatings, structure observation revealed that a number of zirconia particles were distributed uniformly throughout the oxide layer while the size and distribution of pores remained unchanged as compared to the results coated by PEO without zirconia. It was found that fine zirconia particles incorporated into the oxide layers played an important role in enhancing the anti-corrosion properties of bare metal.

ffect of Na2WO4 in electrolyte on mechanical properties of oxide layer on Al alloy via plasma electrolytic oxidation

2015 ◽  
Vol 53 (8) ◽  
pp. 535-540 ◽  
Author(s):  
Young Gun Ko ◽  
Dong Hyuk Shin ◽  
Hae Woong Yang ◽  
Yeon Sung Kim ◽  
Joo Hyun Park ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Oxide Layer ◽  
Plasma Electrolytic Oxidation ◽  
Al Alloy ◽  
Electrolytic Oxidation ◽  
Plasma Electrolytic

scholarly journals Plasma Electrolytic Oxidation (PEO) Process—Processing, Properties, and Applications

Nanomaterials ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 1375
Author(s):  
Soumya Sikdar ◽  
Pramod V. Menezes ◽  
Raven Maccione ◽  
Timo Jacob ◽  
Pradeep L. Menezes
Keyword(s):  
Plasma Electrolytic Oxidation ◽  
Nanocomposite Coatings ◽  
Mechanical And Tribological Properties ◽  
Electrolytic Oxidation ◽  
Recent Developments ◽  
Coating Formation ◽  
Wear And Corrosion Resistance ◽  
Plasma Electrolytic ◽  
Peo Coatings ◽  
Future Work

Plasma electrolytic oxidation (PEO) is a novel surface treatment process to produce thick, dense metal oxide coatings, especially on light metals, primarily to improve their wear and corrosion resistance. The coating manufactured from the PEO process is relatively superior to normal anodic oxidation. It is widely employed in the fields of mechanical, petrochemical, and biomedical industries, to name a few. Several investigations have been carried out to study the coating performance developed through the PEO process in the past. This review attempts to summarize and explain some of the fundamental aspects of the PEO process, mechanism of coating formation, the processing conditions that impact the process, the main characteristics of the process, the microstructures evolved in the coating, the mechanical and tribological properties of the coating, and the influence of environmental conditions on the coating process. Recently, the PEO process has also been employed to produce nanocomposite coatings by incorporating nanoparticles in the electrolyte. This review also narrates some of the recent developments in the field of nanocomposite coatings with examples and their applications. Additionally, some of the applications of the PEO coatings have been demonstrated. Moreover, the significance of the PEO process, its current trends, and its scope of future work are highlighted.

scholarly journals Comparison of Biocompatible Coatings Produced by Plasma Electrolytic Oxidation on cp-Ti and Ti-Zr-Nb Superelastic Alloy

Coatings ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 401
Author(s):  
Ruzil Farrakhov ◽  
Olga Melnichuk ◽  
Evgeny Parfenov ◽  
Veta Mukaeva ◽  
Arseniy Raab ◽  
...  
Keyword(s):  
Plasma Electrolytic Oxidation ◽  
Electrochemical Impedance ◽  
Pure Titanium ◽  
Commercially Pure Titanium ◽  
X Ray ◽  
Kinetic Coefficients ◽  
Electrolytic Oxidation ◽  
Plasma Electrolytic ◽  
Cp Ti ◽  
Peo Coatings

The paper compares the coatings produced by plasma electrolytic oxidation (PEO) on commercially pure titanium and a novel superelastic alloy Ti-18Zr-15Nb (at. %) for implant applications. The PEO coatings were produced on both alloys in the identical pulsed bipolar regime. The properties of the coatings were examined using scanning electron microscopy (SEM), X-ray diffraction (XRD), and energy-dispersive X-ray spectroscopy (EDX), potentiodynamic polarization (PDP), and electrochemical impedance spectroscopy (EIS). The PEO process kinetics was modeled based on the Avrami theorem and Cottrell equation using a relaxation method. The resultant coatings contain TiO2, for both alloys, and NbO2, Nb2O5, ZrO2 for Ti-18Zr-15Nb alloy. The coating on the Ti-18Zr-15Nb alloy has a higher thickness, porosity, and roughness compared to that on cp-Ti. The values of the kinetic coefficients of the PEO process—higher diffusion coefficient and lower time constant for the processing of Ti-18Zr-15Nb—explain this effect. According to the electrochemical studies, PEO coatings on Ti-18Zr-15Nb alloy provide better corrosion protection. Higher corrosion resistance, porosity, and roughness contribute to better biocompatibility of the PEO coating on Ti-18Zr-15Nb alloy compared to cp-Ti.

scholarly journals Bioactivity Performance of Pure Mg after Plasma Electrolytic Oxidation in Silicate-Based Solutions

Molecules ◽  
2021 ◽  
Vol 26 (7) ◽  
pp. 2094
Author(s):  
Yevheniia Husak ◽  
Joanna Michalska ◽  
Oleksandr Oleshko ◽  
Viktoriia Korniienko ◽  
Karlis Grundsteins ◽  
...  
Keyword(s):  
Cell Culture ◽  
Oxide Layer ◽  
Plasma Electrolytic Oxidation ◽  
Oxide Coating ◽  
Mg Alloy ◽  
Aureus Strain ◽  
Active Surface Area ◽  
Corrosion Properties ◽  
Electrolytic Oxidation ◽  
Plasma Electrolytic

The biodegradable metals, including magnesium (Mg), are a convenient alternative to permanent metals but fast uncontrolled corrosion limited wide clinical application. Formation of a barrier coating on Mg alloys could be a successful strategy for the production of a stable external layer that prevents fast corrosion. Our research was aimed to develop an Mg stable oxide coating using plasma electrolytic oxidation (PEO) in silicate-based solutions. 99.9% pure Mg alloy was anodized in electrolytes contained mixtures of sodium silicate and sodium fluoride, calcium hydroxide and sodium hydroxide. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), contact angle (CA), Photoluminescence analysis and immersion tests were performed to assess structural and long-term corrosion properties of the new coating. Biocompatibility and antibacterial potential of the new coating were evaluated using U2OS cell culture and the gram-positive Staphylococcus aureus (S. aureus, strain B 918). PEO provided the formation of a porous oxide layer with relatively high roughness. It was shown that Ca(OH)2 was a crucial compound for oxidation and surface modification of Mg implants, treated with the PEO method. The addition of Ca2+ ions resulted in more intense oxidation of the Mg surface and growth of the oxide layer with a higher active surface area. Cell culture experiments demonstrated appropriate cell adhesion to all investigated coatings with a significantly better proliferation rate for the samples treated in Ca(OH)2-containing electrolyte. In contrast, NaOH-based electrolyte provided more relevant antibacterial effects but did not support cell proliferation. In conclusion, it should be noted that PEO of Mg alloy in silicate baths containing Ca(OH)2 provided the formation of stable biocompatible oxide coatings that could be used in the development of commercial degradable implants.

Composite Coatings Formed on PEO Pretreated MA8 Magnesium Alloy in Aqueous Suspension of PTFE

2021 ◽  
Vol 885 ◽  
pp. 95-102
Author(s):  
Evgeny A. Belov ◽  
Konstantine V. Nadaraia ◽  
Dmitry V. Mashtalyar ◽  
Igor M. Imshinetsky ◽  
Andrey P. German ◽  
...  
Keyword(s):  
Composite Coatings ◽  
Aqueous Suspension ◽  
Corrosion Current ◽  
Composite Polymer ◽  
Corrosion Properties ◽  
Composite Layers ◽  
Electrolytic Oxidation ◽  
Subsequent Application ◽  
Plasma Electrolytic ◽  
Scratch Tests

The paper presents results of the composite polymer-containing layers formation by plasma electrolytic oxidation (PEO) with subsequent application of the superdispersed polytetrafluoroethylene (SPTFE) aqueous suspension. The corrosion properties and adhesion of coatings have been investigated using potentiodynamic polarization and scratch tests. Incorporation of SPTFE decreased the corrosion current density for composite layers by more than 3 orders of magnitude in comparison with the base PEO-coating and increased the coatings adhesion by 30 %.

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