Design of High Temperature Combline Band-pass Filters for Downhole Communications
Abstract The decline of easily accessible reserves pushes the oil and gas industry to drill deeper to explore previously untapped wells. Temperatures in these wells can exceed 210 °C. Cooling and conventional heat extraction techniques are impractical in such a harsh environment. Reliable electronic designs that can sustain high temperature become necessary. This paper presents RF and IF microstrip combline band-pass filters for downhole communications, which can reliably operate up to 250 °C. Both filters are prototyped on a Rogers RO4003C substrate. Measured results at 250 °C show that the RF and IF filters have insertion losses of 4.53 dB and 3.45 dB, respectively. Both filters have stable performance at high temperatures. The maximum insertion loss variation with temperature for the RF filter is 1.88 dB, and bandwidth variation is 1.3 MHz. The maximum insertion loss variation with temperature for the IF filter is 1.48 dB, and bandwidth variation is 0.4 MHz. Return loss for the RF filter is more than 12 dB, and for the IF filter more than 10 dB in the passband. This paper also describes a simple method to find spacing between coupled symmetrical microstrip lines of a combline filter.