Influence of the Volume Fraction Solid on the Properties of Semi-Solid Cast A356 Parts

2001 ◽  
Author(s):  
A. Mundl ◽  
H. Kaufmann ◽  
J. Wassermann
Keyword(s):  
Volume Fraction ◽  
Fraction Solid ◽  
Semi Solid

Development of New Type Semi-Solid Injection Process for Magnesium Alloy

2014 ◽  
Vol 217-218 ◽  
pp. 361-365
Author(s):  
Yuichiro Murakami ◽  
Kenji Miwa ◽  
Naoki Omura ◽  
Shuji Tada
Keyword(s):  
Magnesium Alloy ◽  
Volume Fraction ◽  
Solid Particles ◽  
Casting Defects ◽  
Microstructure Observation ◽  
Injection Process ◽  
Fraction Solid ◽  
The Matrix ◽  
New Type ◽  
Semi Solid

We have developed new type semi-solid injection process for magnesium alloy. This process does not require to use any cover gases and the special magnesium billet such as thixo-billet. In this study, plate specimens were produced by injecting the semi-solid billet with different fraction solid. The microstructure observation, detection of casting defects by an X-ray computed tomography scanner, and tensile test were carried out. With increasing fraction solid, the size and shape of α-Mg solid particles became smaller and more spherical. In the condition of low fraction solid or forming in liquid state, the casting defects were located in the center of the specimen at the thickness direction. Additionally, the volume fraction of the casting defect decreased with increasing fraction solid. Moreover, the casting defects can be reduced by preventing solidifying and clogging of the top of the nozzle. Then, the specimen which has few casting defects could be obtained by injecting the slurry of fraction solid 0.5. However, the tensile strength and yield strength were highest in fraction solid 0.4. It is contemplated that the composition of the solid solution component element in the matrix was increased in fraction solid of 50%, therefore the matrix became brittle.

Effect of Volume Fraction Solid and Injection Speed on Mechanical Properties in New Type Semi-Solid Injection Process

2008 ◽  
Vol 141-143 ◽  
pp. 761-766 ◽  
Author(s):  
Naoki Omura ◽  
Yuichiro Murakami ◽  
Ming Jun Li ◽  
Takuya Tamura ◽  
Kenji Miwa
Keyword(s):  
Mechanical Properties ◽  
Magnesium Alloy ◽  
Volume Fraction ◽  
Testing Machine ◽  
Permanent Mold ◽  
Injection Speed ◽  
Injection Process ◽  
Fraction Solid ◽  
New Type ◽  
Semi Solid

We have developed new type semi-solid injection process, that is, runner-less injection process which can obtain high material yield of about 90% for magnesium alloy. In this process, alloy billets are heated to the semi-solid temperature in the injection cylinder and are injected into a permanent mold. In order to investigate the effects of volume fraction solid and injection speed on microstructure and mechanical properties of AZ91D magnesium alloy injected into the permanent mold, semi-solid forming testing machine which has the same system as a runner-less injection machine, has been made on an experimental basis. The magnesium billet precisely controlled at given temperature has been injected into a permanent mold with two kinds (slow and high) of speed and plate-like specimens with each fraction solid have been fabricated. Microstructure has been observed by optical microscopy and X-ray computerized tomography (CT) scanner. Mechanical properties have been measured by tensile test. The effects of volume fraction solid of the alloy slurry and injection speed on mechanical properties have been clarified.

Control of Amount of α-Al Phase Particles in near Eutectic Al-Si Alloy by Electromagnetic Stirring

2022 ◽  
Vol 327 ◽  
pp. 250-254
Author(s):  
Yuichiro Murakami ◽  
Naoki Omura
Keyword(s):  
Solid State ◽  
Volume Fraction ◽  
Electromagnetic Stirring ◽  
Casting Alloy ◽  
Slow Cooling ◽  
Fraction Solid ◽  
Three Phase ◽  
Rotational Magnetic Field ◽  
Semi Solid ◽  
Si Content

Al-Si alloy is widely used as a casting alloy. The α-Al phase in the semi-solid state has low Si content in the Al-Si alloy. Then by separation of these α-Al phases from semi-solid Al-Si alloy, refining of aluminum can be possible. But, in near eutectic Al-Si alloy, few primary α-Al phases can be crystallized. If the fraction ratio of the α-Al phase can be increased, near eutectic Al-Si alloy can refine, and this method can be used for recycling. In this study, the effect of electromagnetic stirring (EMS) on the microstructure, especially the amount of the α-Al phase particles was investigated. A rotational magnetic field was applied to JIS ADC12 alloy which has near eutectic content during slow cooling from the liquid state to the solid-state, by using a three-phase AC coil. By applying EMS at solidification, the shape of the α-Al phase became particle shape from dendrite shape, and the amount of α-Al phase particles was increased. Moreover, by applying unidirectional intermittent EMS, the volume fraction of α-Al phase particles was decreased with increasing intermittent applying time. In ADC12 alloy, the primary α-Al phases can be crystallized only 10% generally, but it could be obtained over 40% by applying EMS. This means that the semi-solid slurry of near eutectic alloy with over 40% of fraction solid can be obtained by applying EMS.

Effects of Pulsed Magnetic Field on the Microstructure and Mechanical Properties of Mg97Y2Zn1 Alloy

2014 ◽  
Vol 1004-1005 ◽  
pp. 123-126 ◽  
Author(s):  
Jian Yin ◽  
Xiu Jun Ma ◽  
Jun Ping Yao ◽  
Zhi Jian Zhou
Keyword(s):  
Magnetic Field ◽  
Mechanical Properties ◽  
Grain Size ◽  
Volume Fraction ◽  
Pulsed Magnetic Field ◽  
Second Phase ◽  
Microstructure And Mechanical Properties ◽  
Magnetic Field Treatment ◽  
Semi Solid ◽  
Strength And Plasticity

Effect of pulsed magnetic field treatment on the microstructure and mechanical properties of Mg97Y2Zn1 alloy has been investigated. When the pulsed magnetic field is applied on the alloy in semi-solid state, the α-Mg was modified from developed dendrite to fine rosette, resulting in a refined solidification microstructure with the grain size decreased from 4 mm to 0.5 mm. The volume fraction of the second phase ( X phase) increased by about 10 %. The yield strength, fracture strength and plasticity were improved by 21 MPa, 38 MPa and 2.4 %, respectively. The improvement of mechanical properties was attributed to the refined grain size and increased volume fraction of X phase.

Effects of SiC Particle and Holding Time on Semi-Solid Microstructure of SiCP/AZ61 Composites

2010 ◽  
Vol 152-153 ◽  
pp. 628-633
Author(s):  
Fa Yun Zhang ◽  
Jian Xiong Ye ◽  
Hong Yan
Keyword(s):  
Heat Treatment ◽  
Microstructure Evolution ◽  
Volume Fraction ◽  
Particle Volume Fraction ◽  
Isothermal Holding ◽  
Holding Time ◽  
Isothermal Heat Treatment ◽  
Particle Volume ◽  
Semi Solid ◽  
Sic Particle

Effects of SiC particle and holding time on microstructure evolution of SiCP/AZ61 composites during semi-solid isothermal heat treatment method were studied, and evolution mechanism of semi-solid microstructure of composites was discussed. The results indicated that the process of microstructure evolution of SiCP/AZ61 composites by the isothermal holding at the temperatures of 595°C for different times (0min~90min) experienced in succession the rapid merging of the secondary dendritic arms →large massive structure→melting and separating of the local grain boundary →spheroidization of the gains →slowing growth of globular microstructure. Synthetically, after isothermal holding at 595°C for 30min to 60min the favorable semi-solid microstructure can be obtained; Compared with the monolithic AZ61alloy, microstructure of SiCP/AZ61 composites during semi-solid isothermal heat-treatment was finer as a result of entering of Sic particle, and with the increasing of SiC particle volume fraction, globular gain size was smaller.

Characterization of Al3Fe Particle within Al-Al3Fe Functionally Graded Material Fabricated by Semi-Solid Forming

2005 ◽  
Vol 475-479 ◽  
pp. 1503-1506 ◽  
Author(s):  
Koichi Matsuda ◽  
Yoshimi Watanabe ◽  
Kazuhisa Yamagiwa ◽  
Yasuyoshi Fukui
Keyword(s):  
Volume Fraction ◽  
Functionally Graded ◽  
Shore Hardness ◽  
Graded Materials ◽  
Before And After ◽  
Graded Material ◽  
Near Net Shape ◽  
Net Shape Forming ◽  
Semi Solid

Near net shape forming of Al-Al3Fe functionally graded materials (FGMs) have been studied. FGM billets fabricated by a centrifugal method were extruded under the condition of a mixture of molten Al eutectic and solid Al3Fe particles. Both distribution and profile of Al3Fe particles were characterized by and the variation of volume fraction of Al3Fe particles was observed. Shore hardness of the Al matrix was also measured to evaluate the strength of the FGM before and after the semi-solid forming associated with the character of distributed Al3Fe particles. It was confirmed that Shore hardness increased with increasing the volume fraction of Al3Fe particles and after the semi-solid forming than before. This was due to the fact that Al3Fe particles after the semi-solid forming became fine by shear stress introduced by liquid Al flow.

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