Development of Test Bench and Characterization of Performance in Small Internal Combustion Engines

Author(s):  
Joseph K. Ausserer ◽  
Paul J. Litke ◽  
Jon-Russell Groenewegen ◽  
Alexander Rowton ◽  
Marc Polanka ◽  
...  
2016 ◽  
Vol 2016 ◽  
pp. 1-13 ◽  
Author(s):  
Armando Pérez ◽  
Rogelio Ramos ◽  
Gisela Montero ◽  
Marcos Coronado ◽  
Conrado García ◽  
...  

The gases emissions measurement systems in internal combustion engines are strict and expensive nowadays. For this reason, a virtual instrument was developed to measure the combustion emissions from an internal combustion diesel engine, running with diesel-biodiesel mixtures. This software is called virtual instrument for emissions measurement (VIEM), and it was developed in the platform of LabVIEW 2010® virtual programming. VIEM works with sensors connected to a signal conditioning system, and a data acquisition system is used as interface for a computer in order to measure and monitor in real time the emissions of O2, NO, CO, SO2, and CO2 gases. This paper shows the results of the VIEM programming, the integrated circuits diagrams used for the signal conditioning of sensors, and the sensors characterization of O2, NO, CO, SO2, and CO2. VIEM is a low-cost instrument and is simple and easy to use. Besides, it is scalable, making it flexible and defined by the user.


Today, stands for running in and testing internal combustion engines are actively used both at car service enterprises and in the educational process of specialized specialties of educational institutions. The article analyzes the stand KI-1363-V, installed on the basis of the department of technical service and repair of machines of the Federal State Budgetary Educational Institution of Higher Education of the Perm State Technical University, proposed and implemented measures for its modernization. In addition, a review of analogues on the market was carried out, as a result of which it was established that the purchase of a ready-made complex for testing internal combustion engines is economically unjustified. In the course of the work, a hardware and software complex (HSC) was developed and implemented, which allows automating the processes of taking performance characteristics from the engine under test and reducing the measurement error in order to increase the efficiency of using the test bench. In addition, the article describes the work carried out on the modernization of the test engine, implemented an engine management system with distributed fuel injection and electronic control. The electronic control unit for the engine and the stand and the specialized software "APK of the KI-1363-V stand" have been developed, which, in conjunction with the EFI Analytics TunerStudio software product, allows to implement a wide range of research and laboratory work related to tuning and characterizing the tested internal combustion engine... Keywords internal combustion engine, ICE test bench, ICE load characteristic, engine performance indicators


2020 ◽  
Author(s):  
Alessandro Montanaro ◽  
Luigi Allocca ◽  
Angelo De Vita ◽  
Stefano Ranieri ◽  
Francesco Duronio ◽  
...  

Author(s):  
Bernhard Rossegger ◽  
Michael Engelmayer ◽  
Andreas Wimmer

Abstract Lube oil emission is thought to have a negative influence on hydrocarbon and particle emissions, autoignition and the life-cycle cost of internal combustion engines. Thus, one of the major goals of combustion engine research and development is to optimize lube oil consumption, for example by optimizing the tribological behavior of the piston group (interaction between piston rings and cylinder liner). This requires the application of a fast and accurate lube oil consumption measurement method. Methods such as gravimetric and volumetric measurement are outdated for R&D applications because of measurement time, absolute accuracy as well as repeatability, however some OEMs are still applying this method. At present, the use of tracer methods for measuring lube oil consumption is considered the most promising in terms of decreasing measurement time and increasing accuracy. For example, sulfur as a tracer is one of the most established methods for measuring lube oil consumption, but previous publications have revealed downsides and future challenges of its use. This publication, however, highlights the challenges of using the stable hydrogen isotope deuterium as a tracer which are still to overcome, in order to become a viable and reliable method for measuring lube oil consumption on internal combustion engines. In the introduction, a novel concept of measuring lube oil consumption with deuterated engine oil and the test bench setup are explained. Following laboratory experiments, test bench runs on a heavy-duty diesel engine and long-term studies on a field engine, three major challenges facing the new approach are identified and potential solutions are proposed. First, the long-term stability of the tracer in the lube oil and potential changes in the physical and chemical properties of the oil due to deuteration are discussed in light of the results of tests on a field engine that uses deuterated engine oil. Second, the hydrogen-deuterium exchange process to mark the oil with the tracer is examined and potential approaches for reducing cost and duration are highlighted. The universal applicability of the deuteration process to several base oil groups is also explained. Finally, the detection of deuterium in the gas of the engine exhaust and potential cross-sensitivities to trace gases as well as other crucial limitations of the detector in analyzing engine exhaust are addressed. The summary presents the requirements for converting the experiments with a deuterium tracer into a reliable method for lube oil consumption measurement providing crucial properties such as high accuracy, short measurement time, effort and ease of use.


Energies ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2228
Author(s):  
Vittorio Usai ◽  
Silvia Marelli

The increasingly restrictive limits on exhaust emissions of automotive internal combustion engines imposed in recent years are pushing OEMs to seek new solutions to improve powertrain efficiency. Despite the increase in electric and hybrid powertrains, the turbocharging technique is still one of the most adopted solution in automotive internal combustion engines to achieve good efficiency with high specific power levels. Nowadays, turbocharged downsized engines are the most common solution to lower CO2 emissions. Pulse turbocharging is the most common boosting layout in automotive applications as the best response in terms of time-to-boost and exhaust energy extraction. In a high-fractionated engine with four or more cylinders, a twin entry turbine can be adopted to maximize pulse turbocharging benefits and avoid interaction in the discharge phase of the cylinders. The disadvantages of the twin entry turbine are mainly due to the complexity of the exhaust piping line and the high amount of information required to build a rigorous and reliable matching model. This paper presents a detailed experimental characterization of a twin entry turbine with particular reference to the turbine efficiency and the swallowing capacity under different admission conditions. The steady flow experimental campaign was performed at the turbocharger test bench of the University of Genoa, in order to analyze the behavior of the twin entry turbine in full, partial and unbalanced admission. These are the conditions in which the turbine must work instantaneously during its normal operation in engine application. The results show a different swallowing capacity of each sector and the interactions between the two entries.


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