Sensitivity Analysis of a FE Model for Motorcycle-Car Full-Scale Crash Test

Author(s):  
Daniele Barbani ◽  
Niccolò Baldanzini ◽  
Marco Pierini
Author(s):  
Nathan Schulz ◽  
Chiara Silvestri Dobrovolny ◽  
Stefan Hurlebaus ◽  
Harika Reddy Prodduturu ◽  
Dusty R. Arrington ◽  
...  

Abstract The manual for assessing safety hardware (MASH) defines crash tests to assess the impact performance of highway safety features in frontal and oblique impact events. Within MASH, the risk of injury to the occupant is assessed based on a “flail-space” model that estimates the average deceleration that an unrestrained occupant would experience when contacting the vehicle interior in a MASH crash test and uses the parameter as a surrogate for injury risk. MASH occupant risk criteria, however, are considered conservative in their nature, due to the fact that they are based on unrestrained occupant accelerations. Therefore, there is potential for increasing the maximum limits dictated in MASH for occupant risk evaluation. A frontal full-scale vehicle impact was performed with inclusion of an instrumented anthropomorphic test device (ATD). The scope of this study was to investigate the performance of the flail space model (FSM) in a full-scale crash test compared to the instrumented ATD recorded forces which can more accurately predict the occupant response during a collision event. Additionally, a finite element (FE) model was developed and calibrated against the full-scale crash test. The calibrated model can be used to perform parametric simulations with different testing conditions. Results obtained through this research will be considered for better correlation between vehicle accelerations and occupant injury. This becomes extremely important for designing and evaluating barrier systems that must fit within geometrical site constraints, which do not provide adequate length to redirect test vehicles according to MASH conservative evaluation criteria.


Author(s):  
M. Mongiardini ◽  
J. D. Reid

Numerical simulations allow engineers in roadside safety to investigate the safety of retrofit designs minimizing or, in some cases, avoiding the high costs related to the execution of full-scale experimental tests. This paper describes the numerical investigation made to assess the performance of a roadside safety barrier when relocated behind the break point of a 3H:1V slope, found on a Mechanically Stabilized Earth (MSE) system. A safe barrier relocation in the slope would allow reducing the installation width of the MSE system by an equivalent amount, thus decreasing the overall construction costs. The dynamics of a pick-up truck impacting the relocated barrier and the system deformation were simulated in detail using the explicit non-linear dynamic finite element code LS-DYNA. The model was initially calibrated and subsequently validated against results from a previous full-scale crash test with the barrier placed at the slope break point. After a sensitivity analysis regarding the role of suspension failure and tire deflation on the vehicle stability, the system performance was assessed when it was relocated into the slope. Two different configurations were considered, differing for the height of the rail respect to the road surface and the corresponding post embedment into the soil. Conclusions and recommendations were drawn based on the results obtained from the numerical analysis.


2012 ◽  
Vol 2309 (1) ◽  
pp. 114-126 ◽  
Author(s):  
Dhafer Marzougui ◽  
Cing-Dao (Steve) Kan ◽  
Kenneth S. Opiela

The National Crash Analysis Center (NCAC) at the George Washington University simulated the crash of a 2,270-kg Chevrolet Silverado pickup truck into a standard 32-in. New Jersey shape concrete barrier under the requirements of Test 3–11 of the Manual for Assessing Safety Hardware (MASH). The new, detailed finite element (FE) model for the Chevrolet Silverado was used as the surrogate for the MASH 2270P test vehicle. An FE model of the New Jersey barrier was drawn from the array of NCAC hardware models. The primary objective of this analysis was to simulate the crash test conducted to evaluate how this commonly used, NCHRP 350–approved device would perform under the more rigorous MASH crashworthiness criteria. A secondary objective was to use newly developed verification and validation (V&V) procedures to compare the results of the detailed simulation with the results of crash tests undertaken as part of another project. The crash simulation was successfully executed with the detailed Silverado FE model and NCAC models of the New Jersey concrete barrier. Traditional comparisons of the simulation results and the data derived from the crash test suggested that the modeling provided viable results. Further comparisons employing the V&V procedures provided a structured assessment across multiple factors reflected in the phenomena importance ranking table. Statistical measures of the accuracy of the test in comparison with simulation results provided a more robust validation than previous approaches. These comparisons further confirmed that the model was able to replicate impacts with a 2270P vehicle, as required by MASH.


SIMULATION ◽  
2002 ◽  
Vol 78 (10) ◽  
pp. 587-599 ◽  
Author(s):  
Ali O. Atahan

Computer simulation of vehicle collisions has improved significantly over the past decade. With advances in computer technology, nonlinear finite element codes, and material models, full-scale simulation of such complex dynamic interactions is becoming ever more possible. In this study, an explicit three-dimensional nonlinear finite element code, LS-DYNA, is used to demonstrate the capabilities of computer simulations to supplement full-scale crash testing. After a failed crash test on a strong-post guardrail system, LS-DYNA is used to simulate the system, determine the potential problems with the design, and develop an improved system that has the potential to satisfy current crash test requirements. After accurately simulating the response behavior of the full-scale crash test, a second simulation study is performed on the system with improved details. Simulation results indicate that the system performs much better compared to the original design.


2021 ◽  
Author(s):  
Niklas Bagge ◽  
Jonny Nilimaa ◽  
Silvia Sarmiento ◽  
Arto Puurula ◽  
Jaime Gonzalez-Libreros ◽  
...  

<p>In this paper, experiences on the development of an assessment method for existing bridges are presented. The method is calibrated using the results of full-scale testing to failure of a prestressed bridge in Sweden. To evaluate the key parameters for the structural response, measured by deflections, strains in tendons and stirrups and crack openings, a sensitivity study based on the concept of fractional factorial design is incorporated to the assessment. Results showed that the most significant parameters are related to the tensile properties of the concrete (tensile strength and fracture energy) and the boundary conditions. A finite element (FE) model in which the results of the sensitivity analysis were applied, was able to predict accurately the load-carrying capacity of the bridge and its failure mode. Two additional existing prestressed concrete bridges, that will be used to improve further the method, are also described, and discussed.</p>


Author(s):  
Pradeep Mohan ◽  
Dhafer Marzougui ◽  
Cing-Dao Kan ◽  
Kenneth Opiela

The National Crash Analysis Center (NCAC) at the George Washington University (GWU) has been developing and maintaining a public domain library of LS-DYNA finite element (FE) vehicle models for use in transportation safety research. The recent addition to the FE model library is the 2007 Chevrolet Silverado FE model. This FE model will be extensively used in roadside hardware safety research. The representation of the suspension components and its response in oblique impacts into roadside hardware are critical factors influencing the predictive capability of the FE model. To improve the FE model fidelity and applicability to the roadside hardware impact scenarios it is important to validate and verify the model to multitude of component and full scale tests. This paper provides detailed description of the various component and full scale tests that were performed, specifically, to validate the suspension model of the 2007 Chevrolet Silverado FE model.


Author(s):  
Anand Hammad ◽  
Anil Kalra ◽  
Prashant Khandelwal ◽  
Xin Jin ◽  
King H. Yang

Injuries to the upper extremities that are caused by dynamic impacts in crashes, including contact with internal instrument panels, has been a major concern, especially for smaller female occupants, and the problem worsens with increasing age due to reduced strength of the bones. From the analysis of 1988–2010 CDS unweighted data, it was found that risk of AIS ≥ 2 level for the arm was 58.2±20.6 percent higher in females than males, and the injury risk for a 75-year-old female occupant relative to a 21-year-old subjected to a similar physical insult was 4.2 times higher. Although injuries to upper extremities are typically not fatal, they can have long-term effects on overall quality of life. Therefore, it is important to minimize risks of injuries related to upper extremities, especially for elderly females, who are most at risk. Current anthropomorphic surrogates, like crash-test dummies, cannot be directly used to study injury limits, as these dummies were developed mainly to represent the younger population. The current study is focused on the development of a finite element (FE) model representing the upper extremity of an elderly female. This can be further used to analyze the injury mechanisms and tolerance limits for this vulnerable population. The FE mesh was developed through Computer Tomography (CT) scanned images of an elderly female cadaver, and the data included for validation of the developed model were taken from the experimental studies published in scientific literature, but only the data directly representing elderly females were used. It was found that the developed model could predict fractures in the long bones of elderly female specimens and could be further used for analyzing injury tolerances for this population. Further, it was determined that the developed segmental model could be integrated with the whole body FE model of the elderly female.


2000 ◽  
Author(s):  
Krishnakanth Aekbote ◽  
Srinivasan Sundararajan ◽  
Joseph A. Prater ◽  
Joe E. Abramczyk

Abstract A sled based test method for simulating full-scale EEVC (European) side impact crash test is described in this paper. Both the dummy (Eurosid-1) and vehicle structural responses were simulated, and validated with the full-scale crash tests. The effect of various structural configurations such as foam filled structures, material changes, rocker and b-pillar reinforcements, advanced door design concepts, on vehicle performance can be evaluated using this methodology at the early stages of design. In this approach, an actual EEVC honeycomb barrier and a vehicle body-in-white with doors were used. The under-hood components (engine, transmission, radiator, etc.), tires, and the front/rear suspensions were not included in the vehicle assembly, but they were replaced by lumped masses (by adding weight) in the front and rear of the vehicle, to maintain the overall vehicle weight. The vehicle was mounted on the sled by means of a supporting frame at the front/rear suspension attachments, and was allowed to translate in the impact direction only. At the start of the simulation, an instrumented Eurosid-1 dummy was seated inside the vehicle, while maintaining the same h-point location, chest angle, and door-to-dummy lateral distance, as in a full-scale crash test. The EEVC honeycomb barrier was mounted on another sled, and care was taken to ensure that weight, and the relative impact location to the vehicle, was maintained the same as in full-scale crash test. The Barrier impacted the stationary vehicle at an initial velocity of approx. 30 mph. The MDB and the vehicle were allowed to slide for about 20 inches from contact, before they were brought to rest. Accelerometers were mounted on the door inner sheet metal and b-pillar, rocker, seat cross-members, seats, and non-struck side rocker. The Barrier was instrumented with six load cells to monitor the impact force at different sections, and an accelerometer for deceleration measurement. The dummy, vehicle, and the Barrier responses showed good correlation when compared to full-scale crash tests. The test methodology was also used in assessing the performance/crashworthiness of various sub-system designs of the side structure (A-pillar, B-pillar, door, rocker, seat cross-members, etc.) of a passenger car. This paper concerns itself with the development and validation of the test methodology only, as the study of various side structure designs and evaluations are beyond the scope of this paper.


Author(s):  
Massimo Raboni ◽  
Paolo Viotti ◽  
Elena Cristina Rada ◽  
Fabio Conti ◽  
Maria Rosaria Boni

The biological denitrification process is extensively discussed in scientific literature. The process requires anoxic conditions, but the influence of residual dissolved oxygen (DO) on the efficiency is not yet adequately documented. The present research aims to fill this gap by highlighting the effects of DO on the specific denitrification rate (SDNR) and consequently on the efficiency of the process. SDNR at a temperature of 20 °C (SDNR20°C) is the parameter normally used for the sizing of the denitrification reactor in biological-activated sludge processes. A sensitivity analysis of SNDR20°C to DO variations is developed. For this purpose, two of the main empirical models illustrated in the scientific literature are taken into consideration, with the addition of a deterministic third model proposed by the authors and validated by recent experimentations on several full-scale plants. In the first two models, SDNR20°C is expressed as a function of the only variable food:microrganism ratio in denitrification (F:MDEN), while in the third one, the dependence on DO is made explicit. The sensitivity analysis highlights all the significant dependence of SDNR20°C on DO characterized by a logarithmic decrease with a very pronounced gradient in correspondence with low DO concentrations. Moreover, the analysis demonstrates the relatively small influence of F:MDEN on the SDNR20°C and on the correlation between SDNR20°C and DO. The results confirm the great importance of minimizing DO and limiting, as much as possible, the transport of oxygen in the denitrification reactor through the incoming flows and mainly the mixed liquor recycle. Solutions to achieve this result in full-scale plants are reported.


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