Modeling of Oil Transport between Piston Skirt and Cylinder Liner in Internal Combustion Engines

2019 ◽  
Author(s):  
Zhen Meng ◽  
Sebastian Ahling ◽  
Tian Tian
Keyword(s):  
Internal Combustion Engines ◽  
Cylinder Liner ◽  
Internal Combustion ◽  
Combustion Engines ◽  
Piston Skirt ◽  
Oil Transport

Numerical Study of Piston Skirt-Liner Lubrication Considering the Effects of Deformation in Internal Combustion Engines

2012 ◽  
Author(s):  
Lipu Ning ◽  
Xianghui Meng ◽  
Youbai Xie
Keyword(s):  
Elastic Deformation ◽  
Internal Combustion Engines ◽  
Numerical Study ◽  
Cylinder Liner ◽  
Internal Combustion ◽  
Combustion Engines ◽  
Surface Geometry ◽  
Piston Skirt ◽  
Lubrication Performance ◽  
Liner System

This paper presents a comprehensive lubrication model for piston skirt-liner system of internal combustion engines. In the model it is included that the effects of the surface roughness, the piston skirt surface geometry, the piston pin offset, the crankshaft offset, and the lubricant viscosity on the piston secondary motion and lubrication performance. Especially, the effects of the thermal and the elastic deformation of the piston skirt and the cylinder liner, and the piston skirt deformations due to the combustion pressure and the piston axial inertia, are considered as the key task in this study. The results show that the combustion force, the working temperature and the piston axial inertia all play important roles in the piston-skirt lubrication. Also, considering the elastic deformation of the piston skirt and the cylinder liner is beneficial to the prediction of piston-skirt lubrication more accurately. The developed program in this study can provide a useful tool for the analysis of the piston-liner system lubrication problem.

scholarly journals Enhancing the Geometrical Performance Using Initially Conical Cylinder Liner in Internal Combustion Engines—A Numerical Study

2020 ◽  
Vol 10 (11) ◽  
pp. 3705
Author(s):  
Ahmad Alshwawra ◽  
Florian Pohlmann-Tasche ◽  
Frederik Stelljes ◽  
Friedrich Dinkelacker
Keyword(s):  
Internal Combustion Engines ◽  
Thermal Stresses ◽  
Numerical Study ◽  
Cylinder Liner ◽  
Internal Combustion ◽  
Friction Reduction ◽  
Cylindrical Shape ◽  
Combustion Engines ◽  
Cold State ◽  
The Impact

Reducing friction is an important aspect to increase the efficiency of internal combustion engines (ICE). The majority of frictional losses in engines are related to both the piston skirt and piston ring–cylinder liner (PRCL) arrangement. We studied the enhancement of the conformation of the PRCL arrangement based on the assumption that a suitable conical liner in its cold state may deform into a liner with nearly straight parallel walls in the fired state due to the impact of mechanical and thermal stresses. Combining the initially conical shape with a noncircular cross section will bring the liner even closer to the perfect cylindrical shape in the fired state. Hence, a significant friction reduction can be expected. For the investigation, the numerical method was first developed to simulate the liner deformation with advanced finite element methods. This was validated with given experimental data of the deformation for a gasoline engine in its fired state. In the next step, initially conically and/or elliptically shaped liners were investigated for their deformation between the cold and fired state. It was found that, for liners being both conical and elliptical in their cold state, a significant increase of straightness, parallelism, and roundness was reached in the fired state. The combined elliptical-conical liner led to a reduced straightness error by more than 50% compared to the cylindrical liner. The parallelism error was reduced by 60% to 70% and the roundness error was reduced between 70% and 80% at different liner positions. These numerical results show interesting potential for the friction reduction in the piston-liner arrangement within internal combustion engines.

Cavitation erosion and wear behaviour of a boron cast iron cylinder liner under bio-fuel conditions

RSC Advances ◽  
2016 ◽  
Vol 6 (83) ◽  
pp. 79968-79970 ◽  
Author(s):  
Yufu Xu ◽  
Lulu Yao ◽  
Bin Zhang ◽  
Ka Tang ◽  
Bao Li ◽  
...  
Keyword(s):  
Cast Iron ◽  
Internal Combustion Engines ◽  
Cavitation Erosion ◽  
Cylinder Liner ◽  
Internal Combustion ◽  
Wear Behaviour ◽  
Combustion Engines ◽  
Near Future

The use of renewable bio-fuel in internal combustion engines is the trend for the near future.

scholarly journals Modeling the Fatigue Wear of the Cylinder Liner in Internal Combustion Engines during the Break-In Period and Its Impact on Piston Ring Lubrication

Lubricants ◽  
2019 ◽  
Vol 7 (10) ◽  
pp. 89
Author(s):  
Chongjie Gu ◽  
Renze Wang ◽  
Tian Tian
Keyword(s):  
Internal Combustion Engines ◽  
Cylinder Liner ◽  
Internal Combustion ◽  
Asperity Contact ◽  
Combustion Engines ◽  
Fatigue Wear ◽  
Wear Model ◽  
Surface Finishes ◽  
Liner Surface ◽  
Piston Ring Lubrication

In internal combustion engines, a significant portion of the total fuel energy is consumed to overcome the mechanical friction between the cylinder liner and the piston rings. The engine work loss through friction gradually reduces during the engine break-in period, as the result of liner surface topography changes caused by wear. This work is the first step toward the development of a physics-based liner wear model to predict the evolution of liner roughness and ring pack lubrication during the break-in period. Two major mechanisms are involved in the wear model: plastic deformation and asperity fatigue. The two mechanisms are simulated through a set of submodels, including elastoplastic asperity contact, crack initiation, and crack propagation within the contact stress field. Compared to experimental measurements, the calculated friction evolution of different liner surface finishes during break-in exhibits the same trend and a comparable magnitude. Moreover, the simulation results indicate that the liner wear rate or duration of break-in depends greatly on the roughness, which may provide guidance for surface roughness design and manufacturing processes.

Modeling the Lubrication, Dynamics, and Effects of Piston Dynamic Tilt of Twin-Land Oil Control Rings in Internal Combustion Engines

1999 ◽  
Vol 122 (1) ◽  
pp. 119-129 ◽  
Author(s):  
T. Tian ◽  
V. W. Wong
Keyword(s):  
Film Thickness ◽  
Internal Combustion Engines ◽  
Three Dimensional ◽  
Internal Combustion ◽  
Asperity Contact ◽  
Combustion Engines ◽  
Ring Groove ◽  
Oil Film ◽  
Oil Transport ◽  
Axial Forces

A theoretical model was developed to study the lubrication, friction, dynamics, and oil transport of twin-land oil control rings (TLOCR) in internal combustion engines. A mixed lubrication model with consideration of shear-thinning effects of multigrade oils was used to describe the lubrication between the running surfaces of the two lands and the liner. Oil squeezing and asperity contact were both considered for the interaction between the flanks of the TLOCR and the ring groove. Then, the moments and axial forces from TLOCR/liner lubrication and TLOCR/groove interaction were coupled into the dynamic equations of the TLOCR. Furthermore, effects of piston dynamic tilt were considered in a quasi three-dimensional manner so that the behaviors of the TLOCR at different circumferential locations could be studied. As a first step, variation of the third land pressure was neglected. The model predictions were illustrated via an SI engine. One important finding is that around thrust and anti-thrust sides, the difference between the minimum oil film thickness of two lands can be as high as several micrometers due to piston dynamic tilt. As a result, at thrust and anti-thrust sides, significant oil can pass under one land of the TLOCR along the bore, although the other land perfectly seals the bore. Then, the capabilities of the model were further explained by studying the effects of ring tension and torsional resistance on the lubrication and oil transport between the lands and the liner. The effects of oil film thickness on the flanks of the ring groove on the dynamics of the TLOCR were also studied. Friction results show that boundary lubrication contributes significantly to the total friction of the TLOCR. [S0742-4795(00)01801-9]

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