Understanding the Mechanism of Load-Carrying Capacity between Parallel Rough Surfaces through a Deterministic Mixed Lubrication Model

Experimental results have confirmed that parallel rough surfaces can be separated by a full fluid film. However, such a lift-off effect is not expected by the traditional Reynolds theory. This paper proposes a deterministic mixed lubrication model to understand the mechanism of the lift-off effect. The proposed model considered the interaction between asperities and the micro-elastohydrodynamic lubrication (micro-EHL) at asperities within parallel rough surfaces for the first time. The proposed model is verified by predicting the measured Stribeck curve taken from literature and experiments conducted in this work. The simulation results highlight that the micro-EHL effect at the asperity scale is critical in building load-carrying capacity between parallel rough surfaces. Finally, the drawbacks of the proposed model are addressed and the directions of future research are pointed out.

Observer-Based Control of Tilting-Pad Thrust Bearings

The active control of hydrodynamic bearings is beginning to receive more attention in the pursuit of lower power losses and reduced maintenance. This paper presents a method by which, from simple measurements, rich information can be deduced from a running bearing that can used to modify the operating parameters of the unit. The bearing is a line-pivot, unidirectional, steadily loaded, directly lubricated tilting pad thrust bearing. This control is achieved by designing an Observer whose inputs include the output measurement(s) from the bearing. The Observer is, in some ways, an inverse model of the bearing (or Plant) that runs in parallel to the bearing and estimates the states of the bearing, such as the applied load, pivot height, minimum film thickness, maximum temperature, effective temperature and power loss. These estimated parameters can then be used in a control algorithm to modify bearing parameters such as inlet temperature or pivot location. It is demonstrated that disturbances in the load on the bearing can be detected simply by measuring a representative temperature in the bearing or changes in pivot height. Appropriate corrective action can then be employed. Whilst only steady-state operation is considered, the method could be developed to study time-varying situations.

A Study on Bearing Dynamic Features under the Condition of Multiball–Cage Collision

Cage stability directly affects the dynamic performance of rolling bearing, which, in turn, affects the operating state of rotating equipment. The random collision between the rolling elements and the cage pocket is the main reason for cage instability. In this paper, from the perspective of the relative sliding velocity between the rolling elements and the bearing raceway, the interactions of the rolling elements and the cage pockets were analyzed, and the four zones with different collision features were defined. On this basis, and on the basis of the bearing dynamics model, the interaction of two adjacent rolling elements and the cage pockets in the a’–b’ area is discussed, and the peak impact force of the adjacent two balls and the cage pockets was investigated in terms of the rotation speed, radial load, acceleration/deceleration, and materials. When the ball runs close to the loaded zone, the probability of multiball random collision increases, which leads to an increase in the cage instability. At the entrance of the loaded zone, the peak impact force has the greatest impact on the cage stability during the acceleration process. Compared to the radial load applied to the bearing, the peak impact force is more sensitive to the bearing speed changes. The multiball collision analysis method provides a new idea for the research of cage stability.

Effects of Laser Surface Texturing and Lubrication on the Vibrational and Tribological Performance of Sliding Contact

Various textures are fabricated by a picosecond laser machine on the surfaces of circular stainless steel specimens. Vibrational and tribological effects of laser surface textures are investigated by means of a tribometer and a data acquisition and signal processing (DASP) system. Experimental results show that surface textures can reduce the coefficients of friction (COFs), enhance the wear resistance, and improve the dynamical performance of frictional surfaces. In this study, the surface with micro circular dimples in diameter of 150 μm or textured area density of 25% has the best tribological and dynamical performance. Compared with the non-textured surface, the surface with circular dimples in diameter of 150 μm and 15% textured area density has 27% reduction of COFs, 95% reduction of frictional vibrations, and 66% reduction of frictional noise. The frictional vibrations and noise in the sliding contacts can be effectively reduced by adding graphene to the lubrication oil, and the surface textures enhance the frictional noise reduction performance of lubrication.

Characterization of Counter-Surface Substrates for a Laboratory Abrasion Tester (LAT100) Compared with Asphalt and Concrete to Predict Car Tire Performance

Tire performance is determined based on the interaction between the tire and the road as a counter-surface, and is of the utmost importance for driving safety. When studying tire friction and abrasion, the characteristics of the roads/counter-surfaces are crucial. The excitations on the tire come from the road asperities. A proper characterization of the counter-surface texture is, therefore, an absolute necessity in order to optimize tire performance. The present study provides the required knowledge over the counter-surfaces employed as common substrates in a Laboratory Abrasion Tester (LAT100), which are typically based on embedded corundum particles for dry/wet friction and abrasion experiments. All surfaces are scanned and characterized by laser microscopy. The surface micro and macro roughness/textures are evaluated and compared with asphalt and concrete as the real roads by power spectral densities (PSD). The reliability of the high-frequency data based on the device type should be considered carefully. The reliable cut-off wavenumber of the PSDs is investigated based on image analyses on the range of tested frequency for micro and macro textures obtained by optical scanning devices. The influence of the texture wavelength range on the rubber−surface interaction is studied on a laboratory scale.

Tribological Evaluation of Lead-Free MoS2-Based Solid Film Lubricants as Environmentally Friendly Replacements for Aerospace Applications

Solid lubricants, such as MoS2 have been widely used in the aerospace industry with the primary purpose of reducing the friction and wear of tribological interfaces. MoS2 based solid film lubricants are generally doped with other compounds, which can help overcome some of their limitations related to environmental conditions. For instance, compounds like Sb2O3 and Pb have been traditionally used to improve the endurance life of these lubricants. However, with the recent zest in transferring to eco-friendly lubricants, there is a strong push to eliminate Pb based compounds. The main purpose of this work is to better understand the influence of Pb based compounds on the tribological behavior of MoS2 based solid film lubricants as well as to critically evaluate the performance of Pb free lubrication strategies. More specifically, the baseline ‘non-green’ lubricant was doped with Pb compound and Sb2O3 and the Pb compound in the ‘Green’ alternative lubricant was replaced by more Sb2O3. The wear test was done using a ball-on-disk tribometer for specific loads and for 5000 cycles. Ex-situ analysis was conducted using Scanning Electron Microscope (SEM), Atomic Force Microscopy (AFM), and micro-Raman to capture the interfacial processes of these lubricants at different loads. Overall, the non-green lubricant performed better in terms of the tribological behavior (i.e., lower friction and wear), which was attributed to the formation of a dense MoS2-based tribo-/transfer-film with the basal planes oriented in the parallel direction to the sliding. The finding on the interfacial phenomena provided critical insights into the development of novel green alternatives that may have the ability to replace Pb based compounds in the future for a sustainable environment.

The Investigation of Viscometric Properties of the Most Reputable Types of Viscosity Index Improvers in Different Lubricant Base Oils: API Groups I, II, and III

Four commercial viscosity index improvers (VII) have been used to investigate the behavioral differences of these compounds in three types of universally applicable base oils. The used VIIs are structurally three types of co-polymer: ethylene-propylene, star isoprene, and two di-block styrene-isoprene. After dissolving of different amounts of VIIs in different base oils, the kinematic viscosities at two standard temperatures were determined and the intrinsic viscosities were calculated according to Huggins method, then the effects of changes in base oil and polymer type were investigated. Intrinsic viscosities as criteria for polymer molecules sizes were found to be higher at lower temperature than at higher temperature. Dependence of intrinsic viscosity on the polymer molecular weight was observed. In the previous works, one or two types of VIIs were studied in only one type of base oil and/or solvent, not different base oils. Furthermore, different ranges of temperatures and concentrations not necessarily applied ranges were selected, but in this work, common base oils and most commercial VIIs were used and the viscometric properties were compared at two temperatures. Viscosities at these temperatures are used for determining VI and definition of lubricant’s viscosity grades. VI improvement is the main cause of VII usage.

Tribological Behavior of Reinforced PTFE Composites and Un-Reinforced Polyketone-Based Materials against Coated Steel

In this study, two polymeric materials were tested in a dry rotating “pin-on-disc” configuration against differently coated surfaces, to evaluate their tribological response under conditions, such as those of rotary lip seals, and to identify the wear mechanism of each coupling. A PTFE based material, reinforced with glass fibers and a solid lubricant, and unreinforced polyketone were tested against a chromium oxide coating deposited by plasma thermal spraying, a CrN/NbN superlattice coating deposited by Physical Vapor Deposition (PVD), and a Diamond-Like Carbon (DLC) coating obtained through a hybrid PVD/PECVD (Plasma-Enhanced Chemical Vapor Deposition) process. The PTFE matrix composite offers better overall performance, in terms of specific wear rates and friction coefficients than polyketone. Although the tribological behavior of this material is generally worse than that of the PTFE matrix composite, it can be used without reinforcing fillers. Our analysis demonstrates the importance of transfer-film formation on the counter-surfaces, which can prevent further wear of the polymer if it adheres well to the counterpart. However, the tribofilm has opposing effects on the friction coefficient for the two materials: its formation leads to lower friction for PTFE and higher friction for polyketone.

Mechanical and Tribological Properties of Polytetrafluoroethylene Composites Modified by Carbon Fibers and Zeolite

Currently, lightweight and high-strength polymer composites can provide weight savings in the automotive and process equipment industries by replacing metal parts. Polytetrafluoroethylene and polymer composites based on it are used in various tribological applications due to their excellent antifriction properties and thermal stability. This article examines the effect of combined fillers (carbon fibers and zeolite) on the mechanical, tribological properties, and structure of polytetrafluoroethylene. It is shown that the introduction of combined fillers into polytetrafluoroethylene retains the tensile strength and elongation at break at a content of 1–5 wt.% of carbon fibers, the compressive stress increased by 53%, and the yield stress increased by 45% relative to the initial polymer. The wear resistance of polymer composites increased 810-fold compared to the initial polytetrafluoroethylene while maintaining a low coefficient of friction. The structural features of polymer composites are characterized by X-ray diffraction analysis, infrared spectroscopy, and scanning electron microscopy.

Microstructure Examination and Sliding Wear Behavior of Al-15%Mg2Si-xGd In Situ Composites before and after Hot Extrusion

In current study; the effect of various Gadolinium (Gd) additions on the microstructure and sliding wear behaviour of Al-15%Mg2Si composite before and after the hot extrusion process was examined. Optical microscopy (OM), scanning electron microscopy (SEM) equipped with EDX facility and X-ray diffraction (XRD) were used to characterize the microstructure. The results showed that with addition of 1.0 wt.% Gd to Al-15%Mg2Si composite, the primary Mg2Si particles size reduced from 44 µm to 23 µm and its morphology altered from dendritic to polygonal shape. Further refinement of primary Mg2Si particles was achieved after conducting hot extrusion which resulted in a decrease in its size to 19 µm with a transfer to near-spherical morphology. The Vickers hardness value increased from 55.6 HV in the as-cast and unmodified composite to 72.9 HV in the extruded 1.0% Gd modified composite. The wear test results revealed that composites treated with Gd possess higher wear resistance in comparison with those of without Gd. The highest wear resistance obtained with the lowest wear rates of 0.19 mm3/km and 0.14 mm3/km in the Al-15%Mg2Si-1.0% Gd before and after the hot extrusion, respectively. The high wear resistance of extruded Gd-modified Al-15%Mg2Si composite is due to the refinement of primary Mg2Si particles with uniform distribution in the composite matrix along with fragmentation of Gd intermetallic compounds.