Influence of Asymmetrical Design Parameter on Vehicle Pull During Brake Application

2021 ◽  
Author(s):  
Sachin Dethe ◽  
Dhiraj Khandekar ◽  
Ashwin Dhawad ◽  
Chaitanya Tiwari
2012 ◽  
Vol 531-532 ◽  
pp. 8-12
Author(s):  
M.A. Sai Balaji ◽  
K. Kalaichelvan

Organic fibres (Kevlar/ Arbocel / Acrylic) have good thermal stability, higher surface area and bulk density. The optimization of organic fibres percentage for thermal behaviour is considered using TGA. The temperature raise during brake application will be between 150-4000 C and this temperature zone is very critical to determine the fade characteristics during friction testing. Hence, three different friction composites are developed with the same formulation varying only the Kevlar, Arbocel and Acrylic fibres which are compensated by the inert filler namely the barites and are designated as NA01, NA02 and NA03 respectively. After the fabrication, the TGA test reveals that the composite NA03 has minimum weight loss. The friction coefficient test rig is then used to test the friction material as per SAE J661a standards. The results prove that the brake pad with minimum weight loss during TGA has higher friction stability. Thus, we can correlate the thermal stability with the stability of friction.


2021 ◽  
Vol 11 (2) ◽  
pp. 784
Author(s):  
Zhenxu Sun ◽  
Shuanbao Yao ◽  
Lianyi Wei ◽  
Yongfang Yao ◽  
Guowei Yang

The structural design of the streamlined shape is the basis for high-speed train aerodynamic design. With use of the delayed detached-eddy simulation (DDES) method, the influence of four different structural types of the streamlined shape on aerodynamic performance and flow mechanism was investigated. These four designs were chosen elaborately, including a double-arch ellipsoid shape, a single-arch ellipsoid shape, a spindle shape with a front cowcatcher and a double-arch wide-flat shape. Two different running scenes, trains running in the open air or in crosswind conditions, were considered. Results reveal that when dealing with drag reduction of the whole train running in the open air, it needs to take into account how air resistance is distributed on both noses and then deal with them both rather than adjust only the head or the tail. An asymmetrical design is feasible with the head being a single-arch ellipsoid and the tail being a spindle with a front cowcatcher to achieve the minimum drag reduction. The single-arch ellipsoid design on both noses could aid in moderating the transverse amplitude of the side force on the tail resulting from the asymmetrical vortex structures in the flow field behind the tail. When crosswind is considered, the pressure distribution on the train surface becomes more disturbed, resulting in the increase of the side force and lift. The current study reveals that the double-arch wide-flat streamlined design helps to alleviate the side force and lift on both noses. The magnitude of side force on the head is 10 times as large as that on the tail while the lift on the head is slightly above that on the tail. Change of positions where flow separation takes place on the streamlined part is the main cause that leads to the opposite behaviors of pressure distribution on the head and on the tail. Under the influence of the ambient wind, flow separation occurs about distinct positions on the train surface and intricate vortices are generated at the leeward side, which add to the aerodynamic loads on the train in crosswind conditions. These results could help gain insight on choosing a most suitable streamlined shape under specific running conditions and acquiring a universal optimum nose shape as well.


Author(s):  
Alessandro Bianchini ◽  
Francesco Balduzzi ◽  
Giovanni Ferrara ◽  
Lorenzo Ferrari

The assessment of robust CFD techniques is casting new light on the aerodynamics of airfoils rotating around an axis orthogonal to flow direction, with particular reference to flow curvature effects and stall mechanisms. In particular, Darrieus wind turbines’ designers are taking profit from these new discovers to improve the aerodynamic design of the rotors, in view of an increase of the overall efficiency and a reduction of the structural stresses on the blades. A controversial design parameter for Darrieus turbines, especially in case of small-size rotors, is represented by the location of the blade-spoke connection along the chord. The most common solution is indeed to place the connection at approximately airfoil’s quarter chord, i.e. where the pressure center is commonly located for low incidence angles. In some cases, however, the blade is connected at middle chord due to symmetry or aesthetic reasons. In some small turbines, innovative designs have even disregarded this parameter. Even if one can argue that the blade connection point is about to have some aerodynamic effects on the turbine’s performance, the real impact of this important design parameter is often not fully understood. The present study makes use of extensive CFD simulations on a literature case study, using a NACA 0021 airfoil, to assess the influence of the blade-spoke connection point. In particular, the differences in terms of power coefficient curve of the turbine, optimal tip-speed ratio, torque profiles and stresses on the connection are analyzed and discussed. Detailed flow analyses are also shown for azimuthal positions of particular interest. Results on the selected case study showed that the middle-chord blade-spoke connection point seems to guarantee a higher performance of the rotor, even if additional solicitation is applied to the connection itself. It is further shown that the same performance can indeed be obtained with the airfoil attached at quarter chord and properly pitched. By doing so, the stresses are contained and the performance is maximized.


1969 ◽  
Vol 91 (3) ◽  
pp. 891-896 ◽  
Author(s):  
G. E. Novak ◽  
B. J. Eck

A numerical solution is presented for both the transient temperature and three-dimensional stress distribution in a railcar wheel resulting from a simulated emergency brake application. A computer program has been written for generating thermoelastic solutions applicable to wheels of arbitrary contour with temperature variations in both axial and radial directions. The results include the effect of shear stresses caused by the axial-radial temperature gradients and the high degree of boundary irregularity associated with this type of problem. The program has been validated by computing thermoelastic solutions for thin disks and long cylinders; the computed values being in good agreement with the closed form solutions. Currently, the computer program is being extended to general stress solutions corresponding to the transient temperature distributions obtained by simulated drag brake applications. When this work is completed, it will be possible to synthesize the thermal history of a railcar wheel and investigate the effects of wheel geometry in relation to thermal fatigue.


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