Analysis of Morphology Formation in Elastomer Blends

1977 ◽  
Vol 50 (2) ◽  
pp. 292-300 ◽  
Author(s):  
N. Tokita

Abstract Based on the assumption that an equilibrium particle size of dispersed phase will be reached when the breaking-down rate and the coalescence rate are balanced, a theoretical expression was obtained. The theory showed qualitatively that the equilibrium particle size becomes smaller when (1) the stress field is increased, (2) the interfacial tension between matrix and dispersed phase becomes smaller, and (3) the concentration of dispersed phase decreases. Qualitative verification of the theory was obtained by experimental examination of the NR-EPM blend system. In practice, in order to obtain a small particle size in a short time at above 20% volume fraction, the matching of rheological properties of the matrix and the dispersed phase is desirable. On changing from internal mixer to mill, the temperature became one of the most influential factors that control the particle size. Future work, such as the quantitative value of interfacial tension as a function of temperature, and macroscopic breaking energy measurement, etc., is necessary to confirm the theory quantitatively.

2015 ◽  
Vol 82 (7) ◽  
Author(s):  
C. Ayas ◽  
L. C. P. Dautzenberg ◽  
M. G. D. Geers ◽  
V. S. Deshpande

The shear deformation of a composite comprising elastic particles in a single crystal elastic–plastic matrix is analyzed using a discrete dislocation plasticity (DDP) framework wherein dislocation motion occurs via climb-assisted glide. The topology of the reinforcement is such that dislocations cannot continuously transverse the matrix by glide-only without encountering the particles that are impenetrable to dislocations. When dislocation motion is via glide-only, the shear stress versus strain response is strongly strain hardening with the hardening rate increasing with decreasing particle size for a fixed volume fraction of particles. This is due to the formation of dislocation pile-ups at the particle/matrix interfaces. The back stresses associated with these pile-ups result in a size effect and a strong Bauschinger effect. By contrast, when dislocation climb is permitted, the dislocation pile-ups break up by forming lower energy dislocation wall structures at the particle/matrix interfaces. This results in a significantly reduced size effect and reduced strain hardening. In fact, with increasing climb mobility an “inverse size” effect is also predicted where the strength decreases with decreasing particle size. Mass transport along the matrix/particle interface by dislocation climb causes this change in the response and also results in a reduction in the lattice rotations and density of geometrically necessary dislocations (GNDs) compared to the case where dislocation motion is by glide-only.


1976 ◽  
Vol 98 (1) ◽  
pp. 60-68 ◽  
Author(s):  
A. S. Argon

Limiting solutions are discussed for elastic-plastic deformation around rigid particles of both equiaxed and greatly elongated shapes. It is shown that if the matrix can be characterized as a rigid nonhardening continuum the stress concentration at the particle interface and interior is less than two for either equiaxed or elongated particles. In a rapidly strain hardening matrix, however, while the interfacial stress concentration relative to the distant boundary traction remains at a factor of two for the equiaxed particles, it rises nearly linearly with aspect ratio for slender platelets and rods. Interaction between particles can occur when the local volume fraction of particles is high. Such interactions raise the interface tractions for a given state of shear of the matrix and hasten void formation, and are often discerned as a particle size effect. Another particle size effect based on flawed particles is also discussed.


2002 ◽  
Vol 86 (12) ◽  
pp. 3148-3159 ◽  
Author(s):  
H. Shariatpanahi ◽  
H. Nazokdast ◽  
B. Dabir ◽  
K. Sadaghiani ◽  
M. Hemmati

A review is made of the yield strength attainable by dispersing particles in a metal matrix in order to hinder dislocation motion. The advantages and drawbacks of the various methods used to introduce the particles are considered. The greatest strengths are found in materials containing a large volume fraction of dispersed phase coupled with a high density of dislocations in the matrix. The greatest strengths should be achieved if the dispersed particles are very strong and are loaded to fracture. To load the particles they must be needle-shaped. Experiments on model systems of a metal containing wires to simulate the strong phase are described. These indicate some of the conditions necessary to obtain maximum strength and suggest how extreme brittleness can be avoided.


Author(s):  
T. Ram Prabhu

A wear model is developed based on the discrete lattice spring–mass approach to study the effects of particle volume fraction, size, and stiffness on the wear resistance of particle reinforced composites. To study these effects, we have considered three volume fractions (10%, 20% and 30%), two sizes ([Formula: see text] and [Formula: see text] sites), and two different stiffness of particles embedded in the matrix in a regular pattern. In this model, we have discretized the composite system ([Formula: see text] sites) into the lumped masses connected with interaction spring elements in two dimensions. The interaction elements are assumed as linear elastic and ideal plastic under applied forces. Each mass is connected to its first and second nearest neighbors by springs. The matrix and particles sites are differentiated by choosing the different stiffness values. The counter surface is simulated as a rigid body that moves on the composite material at a constant sliding speed along the horizontal direction. The governing equations are formed by equating the spring force between the pair of sites given by Hooke’s law plus external contact forces and the force due to the motion of the site given by the equation of motion. The equations are solved for the plastic strain accumulated in the springs using an explicit time stepping procedure based on a finite difference form of the above equations. If the total strain accumulated in the spring elements connected to a lump mass site exceeds the failure strain, the springs are considered to be broken, and the mass site is removed or worn away from the lattice and accounts as a wear loss. The model predicts that (i) increasing volume fraction, reducing particle size and increasing particle stiffness enhance the wear resistance of the particle reinforced composites, (ii) the particle stiffness is the most significant factor affecting the wear resistance of the composites, and (iii) the wear resistance reduced above the critical volume fraction ([Formula: see text]), and [Formula: see text] increases with increasing particle size. Finally, we have qualitatively compared the model results with our previously published experimental results to prove the effectiveness of the model to analysis the complex wear systems.


2012 ◽  
Vol 217-219 ◽  
pp. 79-85
Author(s):  
Yao Mian Wang ◽  
Huan Ping Yang ◽  
Cong Hui Zhang

A combined model taking account of the dislocation strengthening effects and particle cracking during tensile straining based on Eshelby equivalent inclusion method is presented to model the deformation behavior of SiCp/Fe composites. Stress-strain curves of the composites were simulated and it is found that the curves vary obviously with the volume fraction and particle size. The yield stress is increased significantly by increasing the volume fraction and decreasing the particle size. Stress in particles is very high during straining and the fraction of cracked particles increased obviously with increasing the particle size. These results indicate that higher volume fraction and finer particles can give better mechanical properties of the composites attributed to the increased load sharing effect and dislocation strengthening effects of the matrix.


Author(s):  
N. Y. Jin

Localised plastic deformation in Persistent Slip Bands(PSBs) is a characteristic feature of fatigue in many materials. The dislocation structure in the PSBs contains regularly spaced dislocation dipole walls occupying a volume fraction of around 10%. The remainder of the specimen, the inactive "matrix", contains dislocation veins at a volume fraction of 50% or more. Walls and veins are both separated by regions in which the dislocation density is lower by some orders of magnitude. Since the PSBs offer favorable sites for the initiation of fatigue cracks, the formation of the PSB wall structure is of great interest. Winter has proposed that PSBs form as the result of a transformation of the matrix structure to a regular wall structure, and that the instability occurs among the broad dipoles near the center of a vein rather than in the hard shell surounding the vein as argued by Kulmann-Wilsdorf.


Author(s):  
M. R. Pinnel ◽  
A. Lawley

Numerous phenomenological descriptions of the mechanical behavior of composite materials have been developed. There is now an urgent need to study and interpret deformation behavior, load transfer, and strain distribution, in terms of micromechanisms at the atomic level. One approach is to characterize dislocation substructure resulting from specific test conditions by the various techniques of transmission electron microscopy. The present paper describes a technique for the preparation of electron transparent composites of aluminum-stainless steel, such that examination of the matrix-fiber (wire), or interfacial region is possible. Dislocation substructures are currently under examination following tensile, compressive, and creep loading. The technique complements and extends the one other study in this area by Hancock.The composite examined was hot-pressed (argon atmosphere) 99.99% aluminum reinforced with 15% volume fraction stainless steel wire (0.006″ dia.).Foils were prepared so that the stainless steel wires run longitudinally in the plane of the specimen i.e. the electron beam is perpendicular to the axes of the wires. The initial step involves cutting slices ∼0.040″ in thickness on a diamond slitting wheel.


1992 ◽  
Vol 57 (7) ◽  
pp. 1419-1423
Author(s):  
Jindřich Weiss

New data on critical holdups of dispersed phase were measured at which the phase inversion took place. The systems studied differed in the ratio of phase viscosities and interfacial tension. A weak dependence was found of critical holdups on the impeller revolutions and on the material contactor; on the contrary, a considerable effect of viscosity was found out as far as the viscosity of continuous phase exceeded that of dispersed phase.


Sign in / Sign up

Export Citation Format

Share Document