Nonlinear Kinematic Analysis of the Deformation of Plates for Ship Hull Fabrication

2000 ◽  
Vol 44 (04) ◽  
pp. 270-277 ◽  
Author(s):  
Jong Gye Shin ◽  
Cheol Ho Ryu

Curved plates in a ship's hull are fabricated by mechanical or thermal processes, such as roller bending and line heating methods. The formation of curved plates is a process in which, from the point of view of mechanics, permanent bending and/or in-plane strains are applied to flat plates. Only bending strains are applied to single curvature shells, while in-plane strains, in addition to bending strains, need to be applied in order to form double curvature shells. In-plane strains, however, are known to be small and, thus, can be neglected. The mechanics of plate bending is different from the production of plate bending. In the mechanics of plate bending, an initial configuration of a plate is given, along with boundary and loading conditions. The deformed shape can then be calculated. In the production of plate bending, however, only the final deformation shape is given and the initial configuration is unknown. Loading conditions must also be determined. This paper presents rigorous formulations of a kinematic problem for the production of plate bending. Nonlinear kinematic analysis with and without initial imperfections is employed in order to include in-plane strains. An algorithm is suggested to determine an initial configuration from given surface data. Numerical examples show that the in-plane strain must not be negligible and, rather, plays an important role in the determination of heating paths in the line heating method.

1997 ◽  
Vol 13 (01) ◽  
pp. 28-35
Author(s):  
Jong Gye Shin ◽  
Won Don Kim

The formation of compound-curved structures, or compounding, is a process which applies permanent bending and in-plane strains to flat plates. The process includes roller bending for forming single-curved plates, followed by line heating for complete compound-curved ones. Currently, the process is carried out by skilled workers, and is based on their experience and intuition. To improve accuracy and to prepare new workers in this field, quantitative and mechanics-based approaches will be required. In this paper, a kinematic analysis to determine the bending and in-plane strain distributions of compound-curved shells with reference to the flat plates and to the roller-bent shell plates is presented. These strains are important parameters for forming processes. The approach employed is in accord with the currently used sequential process of roller bending and line heating. In addition, it utilizes offset data provided with flat plates. Numerical solutions are presented with real data. The distribution of strains will aid shipyard experts in determining the forming parameters, such as rolling direction, radius, heating power, path, and related issues. Also, this approach will be useful in establishing a database for future computerized forming processes.


2012 ◽  
Vol 544 ◽  
pp. 268-273
Author(s):  
Lei Yang ◽  
Liang Gao

Line heating is the main method for forming compound curved shells of hull. The accuracy of final deformation and the productivity depend on the experience of the workers. To predict the plate deformation, the explicit mathematical model for deformation and the main influencing factors by FEA and GEP is established in this paper. The main influencing factors in line heating process were analyzed firstly. Then, 16 group deformation results of steel plate under the five main influencing factors were obtained by FEA. At last, the explicit mathematical model for deformation and the main influencing factors was established.


1994 ◽  
Vol 10 (01) ◽  
pp. 59-67 ◽  
Author(s):  
Yukio Ueda ◽  
Hidekazu Murakawa ◽  
Ahmed Mohamed Rashwan ◽  
Yasuhisa Okumoto ◽  
Ryoichi Kamichika

Plate bending by line heating can be considered as a process in which plates are bent to three-dimensional form by the plastic strain caused during the gas heating and water cooling. Therefore, the plan making for this process can be separated into two parts. The first part is to decide what type and how much plastic strain should be applied on which location on the plate. The second part is to find what are the proper heating and cooling conditions to get the desired plastic strain. The authors investigated the relation between the final form of the plate and the plastic strain or the inherent strain to be applied for the plate bending. For this purpose, the finite-element method (FEM) is employed. Based on the knowledge obtained through the analysis, a method to determine the part of the plate to be heated and the magnitude of the required inherent strain is proposed.


1994 ◽  
Vol 10 (04) ◽  
pp. 248-257 ◽  
Author(s):  
Yukio Ueda ◽  
Hidekazu Murakawa ◽  
Ahmed Mohamed Rashwan ◽  
Isao Neki ◽  
Ryoichi Kamichika ◽  
...  

An effective plate bending process by line heating can be achieved when the heating conditions are properly selected to produce desirable bending or inplane deformations. To make such decisions on he heating condition, the relation between heating conditions and deformations must be clarified. For his purpose, the authors studied the similarity rule which holds for the line heating process and derived wo parameters governing the deformations. Also, they developed new three-dimensional finite-element method codes as versatile tools to replace costly experiments. The validity of these codes is examined through comparison with an experiment, and they are applied to study the general relations between he parameters and the deformations of plates.


2021 ◽  
Vol 263 (4) ◽  
pp. 2336-2347
Author(s):  
Federico Di Marco

NVH engineers are faced with the challenge of designing trim parts for vehicle interior and exterior, like inner dash insulators, carpets, underbody shields or engine encapsulations, which can be made with very different Bills of Materials (BOMs) including among others foams, felts or heavier layers. The measurables commonly used to rank various solutions are Transmission Loss (TL) and absorption. Depending on the numerical analysis method, different approaches may be considered for the evaluation of the TL of an automotive component. In particular, in Statistical Energy Analysis (SEA), automotive components are modeled as an assembly of panels having a simple shape, e.g. flat panels and/or panels with single or double curvature. Furthermore, in SEA the trim is normally modeled by means of the Transfer Matrix Method (TMM), which is essentially a 2-dimensional methodology. This paper intends to analyze in some depth the level of approximation that these practices bring with themselves, specifically in relation to the modelling of an automotive floor. More in detail, the aim of the paper is first to investigate what impact has the presence of the tunnel on the TL of a vehicle floor in bare and trimmed conditions and then to evaluate if the presence of the tunnel can be better modeled by using a semi-cylinder or three flat plates welded together in a trapezoidal shape, both shapes considered as a reasonable simplification of the actual geometry of a typical tunnel. The analysis is carried out at simulation level using FE. To investigate both air bone noise and structure borne noise transmission, two types of excitations are used: a diffuse acoustic pressure field applied to the entire floor surface and an imposed displacement applied to the edge of the floor surface. Furthermore, 3 different kind of trims are taken into consideration in order to analyze if and how the tunnel modeling strategy may influence the evaluation of the trim effectiveness.


1992 ◽  
Vol 1992 (171) ◽  
pp. 405-415
Author(s):  
Yukio Ueda ◽  
Hidekazu Murakawa ◽  
Rashwan Ahmed Mohamed ◽  
Yasuhisa Okumoto ◽  
Ryoichi Kamichika

Robotics ◽  
2021 ◽  
Vol 10 (1) ◽  
pp. 9
Author(s):  
Maurizio Ruggiu ◽  
Andreas Müller

Kinematic redundancy of manipulators is a well-understood topic, and various methods were developed for the redundancy resolution in order to solve the inverse kinematics problem, at least for serial manipulators. An important question, with high practical relevance, is whether the inverse kinematics solution is cyclic, i.e., whether the redundancy solution leads to a closed path in joint space as a solution of a closed path in task space. This paper investigates the cyclicity property of two widely used redundancy resolution methods, namely the projected gradient method (PGM) and the augmented Jacobian method (AJM), by means of examples. Both methods determine solutions that minimize an objective function, and from an application point of view, the sensitivity of the methods on the initial configuration is crucial. Numerical results are reported for redundant serial robotic arms and for redundant parallel kinematic manipulators. While the AJM is known to be cyclic, it turns out that also the PGM exhibits cyclicity. However, only the PGM converges to the local optimum of the objective function when starting from an initial configuration of the cyclic trajectory.


1991 ◽  
Vol 1991 (170) ◽  
pp. 577-586 ◽  
Author(s):  
Yukio Ueda ◽  
Hidekazu Murakawa ◽  
Rashwan Ahmed Mohamed ◽  
Yasuhisa Okumoto ◽  
Katsuichi Kamichika

Author(s):  
Biplab Das ◽  
Pankaj Biswas

Laser line heating is a plate bending technique. It is produced due to the heating effect of a laser beam when irradiated over a suitable heating path. In this work, the effect on angular deformation under different operating parameters, such as energy (in terms of laser power), scanning speed and number of passes along with the thickness of the substrate material, was studied under straight line scanning schemes. In this experiment, CO2 laser has been used and the substrate material used is the mild steel sheet. The effect of each operating parameter was taken into account to find the optimum process parameter. The design of experiment has been applied with the help of Taguchi method, and the results were obtained and analysed with the help of analysis of variance and Taguchi analysis (signal-to-noise ratio), for the determination of the optimized values of the operating parameters with their effect towards angular deformation in the process. A regression analysis also has also been performed to obtain a suitable co-relationship between bending angle and other operating parameters.


1993 ◽  
Vol 1993 (173) ◽  
pp. 409-419 ◽  
Author(s):  
Yukio Ueda ◽  
Hidekazu Murakawa ◽  
Rashwan Ahmed Mohamed ◽  
Isao Neki ◽  
Ryoichi Kamichika ◽  
...  

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