Reducing operational cycle time using smed technique

Author(s):  
Vibhuti Aditya Save
Keyword(s):  
2020 ◽  
pp. 1259-1263
Author(s):  
Carlos Cézar Cavassin Diniz ◽  
Romano Timofeiczyk Junior ◽  
Renato Gonçalves Robert ◽  
Eduardo da Silva Lopes ◽  
João Carlos Garzel Leodoro da Silva ◽  
...  

In this work, we present that how bifurcation in Pinus trees can influence productivity and harvester production costs. Our example draws from one harvesting machine that works in thinning operations in forest plantations of Pinus taeda L. in a small Brazilian forestry company. To get daily productivity, we use the machine’s system, which provides such daily information as total production. We also used a time and motion study to obtain the meantime to cut, delimb, and process the tree stem into logs. In this way, we separated the normal trees from the forked trees to get the operating cycle time of the machine and get the productivity to the two types of trees. The continuous timing method was used for this purpose. The results show an increase of up to 22.9% in the operational cycle time for cutting forked trees, resulting in reduction of productivity of 5.58 m³ for each hour worked. The production cost increased by 23.3% on operation of forked trees, as the machine took more time to perform the partial activities of the operational cycle. This study can help many companies and contractors to calculate the appropriate productivity and production harvest cost according to the type of tree stems from the plantation forest.


FLORESTA ◽  
2018 ◽  
Vol 49 (1) ◽  
pp. 041
Author(s):  
Carlos Cezar Cavassin Diniz ◽  
Nelson Yoshihiro Nakajima ◽  
Renato Cesar Gonçalves Robert ◽  
Cícero Jorge Fonseca Dolácio ◽  
Franciele Alba da Silva ◽  
...  

Land slope contributes to decrease the productivity in the forestry sector activities, including skidding operations. Thus, it is important to study it in order to improve the forest operations planning. Based on this hypothesis, this study aims to analyze the times of the operational cycle and the productivity of the skidder in slope terrain. The study was conducted in Pinus taeda plantations of a forest company located in the CentralWest region of the state of Paraná, Brazil, in three slope classes: flat to moderate, steep and very steep. The data were obtained by the continuous timing method in a time study. Productivity and mean effective cycle time were determined for the three slope classes. The results show that the search and load and the unloading slopes are the ones that consume less time between the activities evaluated in the operational cycle. Considering the slope classes evaluated, flat to moderate and steep require less time to perform all activities of the operational cycle, and their productivities are higher, when compared to the very steep slope class. The productivity of the very steep slope class was 35.3% and 45.0% lower than the flat to moderate and steep classes, respectively. Skidding with skidder on slopes over 26.1º should be avoided because the productivity is negatively influenced in this condition.


2015 ◽  
Vol 17 (3) ◽  
pp. 628-636 ◽  

<div> <p>Sequencing batch reactor (SBR) is a time-oriented wastewater treatment (WWT) system in a single reactor with flow and energy input according to the predetermined operational cycle time. The treatment efficiency of SBR varies with the duration of the cycle time, which affects the reactor size and hence the cost of WWT plant. This paper presents an experimental study in a bench scale SBR model with a working volume of 15 L with an onjective to determine&nbsp; the optimum cycle time for simultaneous removal of carbon and nutrient from the dairy wastewater. Using the equalized dairy wastewater experiments with four cycle times of 8 h, 6 h, 4 h and 2 h were conducted and the effluent concentrations were compared to the effluent standards. In conclusion, the data suggest the SBR process with 6 h cycle time as the optimum cycle time for treating dairy wastewater for simultaneous carbon and nutrient removal.</p> </div> <p>&nbsp;</p>


2020 ◽  
Vol 4 (2) ◽  
pp. 48-55
Author(s):  
A. S. Jamaludin ◽  
M. N. M. Razali ◽  
N. Jasman ◽  
A. N. A. Ghafar ◽  
M. A. Hadi

The gripper is the most important part in an industrial robot. It is related with the environment around the robot. Today, the industrial robot grippers have to be tuned and custom made for each application by engineers, by searching to get the desired repeatability and behaviour. Vacuum suction is one of the grippers in Watch Case Press Production (WCPP) and a mechanism to improve the efficiency of the manufacturing procedure. Pick and place are the important process for the annealing process. Thus, by implementing vacuum suction gripper, the process of pick and place can be improved. The purpose of vacuum gripper other than design vacuum suction mechanism is to compare the effectiveness of vacuum suction gripper with the conventional pick and place gripper. Vacuum suction gripper is a mechanism to transport part and which later sequencing, eliminating and reducing the activities required to complete the process. Throughout this study, the process pick and place became more effective, the impact on the production of annealing process is faster. The vacuum suction gripper can pick all part at the production which will lower the loss of the productivity. In conclusion, vacuum suction gripper reduces the cycle time about 20%. Vacuum suction gripper can help lower the cycle time of a machine and allow more frequent process in order to increase the production flexibility.


Author(s):  
R. Irawan

Leap frog concept was created to address the loss of single joint rig agility and drive the cycle time average lower than ever. The idea is to move the preparation step into a background activity that includes moving the equipment, killing the well, dismantling the wellhead and installing the well control equipment/BOP before the rig came in. To realize the idea, a second set of equipment is provided along with the manpower. By moving the preparation step, the goal is to eliminate a 50% portion of the job from the critical path. The practice is currently performed in tubing pump wells on land operations. However, the work concept could be implemented for other type of wells, especially ESP wells. After implementation, the cycle time average went down from 18 hours to 11 hours per job, or down by ~40%. The toolpusher also reports more focused operations due to reduced scope and less crew to work with, making the leap frog operation safer and more reliable. Splitting the routine services into 2 parts not only shortened the process but it also reduces noise that usually appear in the preparation process. The team are rarely seen waiting on moving support problems that were usually seen in the conventional process. Having the new process implemented, the team had successfully not only lowered cycle time, but also eliminated several problems in one step. Other benefits from leap frog implementation is adding rig count virtually to the actual physical rig available on location, and also adding rig capacity and completing more jobs compared to the conventional rig. In other parts, leap frog faced some limitation and challenges, such as: limited equipment capability for leap frog remote team to work on stuck plunger, thus hindering its leap frog capability, and working in un-restricted/un-clustered area which disturb the moving process and operation safety.


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