scholarly journals Development of a Commercial Vehicle Ride Comfort Performance Optimization Design Process Using the 3-DOF Equivalent Cabin Suspension Model

2021 ◽  
Vol 29 (6) ◽  
pp. 515-522
Author(s):  
Jae-min Yoon ◽  
Min-su Hyun ◽  
Seung-jin Heo ◽  
Jong-chan Park ◽  
Dae-oh Kang
2021 ◽  
Vol 2021 ◽  
pp. 1-19
Author(s):  
Wen Lu ◽  
Wenbo Li ◽  
Xinbo Chen

Distributed-drive electric vehicles constitute an important research direction for the future development of electric vehicles. In this regard, the integrated suspension wheel-side drive system has considerable development potential because it can address the lack of driving smoothness and the grounding deterioration caused by the excessive unsprung mass of the distributed-drive system. However, a complete and systematic description of the design of such a system is not available in the literature. Therefore, this paper proposes a design process for an integrated E-type multilink suspension wheel-side drive system and a method to improve the vehicle ride comfort. Based on a configuration analysis of the E-type multilink suspension using the orientation feature set method, the ADAMS platform was used to optimize the hard point coordinates of the suspension with the integrated E-type multilink suspension wheel-side drive system as the object, and the spring stiffness and damper were designed considering the driving smoothness and the grounding of the vehicle. The bushing stiffnesses were determined through tests, and the feasibility of each bushing installation was determined via elastic kinematic simulation of the integrated E-type multilink wheel-side drive system; then, optimization design of bushing stiffness was carried out for ride smoothness. Then, a lightweight design of the gears’ reducer was performed. Finally, the specific structural design and strength verification of the key components of the designed system were conducted. The results indicated that the strength of each component of the wheel-side drive system met the requirements. Thus, the overall design process of the integrated suspension wheel-side drive system was improved. This study can therefore serve as a reference for the integrated design and vehicle ride comfort improvement of wheel-side drive systems and suspensions.


Author(s):  
Tengjiao Lin ◽  
Daokun Xie ◽  
Ziran Tan ◽  
Bo Liu

The aim of this paper is to investigate the influence of structure parameters on the vibration characteristics and improve the dynamic performance of marine gearbox. A finite element model was established to solve the dynamic response by using modal superposition method. Based on the theory of multi-objective optimization design, the structure sensitivity analysis model of marine gearbox was established, which takes the structure parameters of the housing as design variables. The modal and response sensitivity was obtained by using the optimal gradient method. According to the results of sensitivity analysis, a modal and response optimization model of marine gearbox was established. The objective was to avoid natural frequencies from the excitation frequencies and minimize the root mean square of vibration acceleration of the evaluating points on the surface of housing. Then the modal optimization and response optimization of gearbox were carried out by using zero-order and first-order optimization method. The results indicate that the dynamic optimization of the gearbox can be achieved. After optimization, the amplitude of vibration acceleration of the evaluating points on the housing surface has been reduced and the resonance of marine gearbox can be avoided.


2021 ◽  
Vol 16 (5) ◽  
pp. 773-780
Author(s):  
Bing-Jie Li ◽  
Zhen-Song Li ◽  
Yan-Ping Zhao ◽  
Zheng-Wang Li ◽  
Min Miao

The signal integrity (SI) analysis of a high-speed signal interconnect channel composed of through silicon vias (TSVs) and horizontal re-distribution layers (RDL) is carried out, and the problems of SI, such as transmission loss, crosstalk and coupling effect in the transmission channel, are analyzed and studied. These signal integrity issues are considered in this paper, a signal interconnect channel model is proposed and the equivalent circuit model is deduced as well. Compared with the traditional one, this interconnect channel model has better performance in SI. Further sweep frequency analysis is carried out for different material parameters to achieve signal transmission performance optimization aimed at this model. Test samples of the proposed signal interconnect channel model are designed and fabricated according to the process index, and measured to verify the actual transmission performance. The design and optimization rule of high-speed signal interconnect channel are summarized which proved that the proposed structure has more advantages in signal transmission performance, and has important guiding significance for practical design.


Author(s):  
TJ Li ◽  
XH Ding ◽  
K Cheng ◽  
T Wu

Natural frequencies and modal shapes of machine tools have position-dependent characteristics owing to their dynamic behaviors changing with the positions of moving parts. It is time-consuming and difficult to evaluate the dynamic behaviors of machine tools and their machining accuracy at different positions. In this paper, a Kriging approximation model coupled with finite element method is proposed to substitute the dynamic equations for obtaining the position-dependent natural frequencies of a machine tool, as well as relative positions between the tool and the workpiece during the machining process. Based on the proposed method, dynamic performance optimization design of the machine tool is conducted under the condition of minimum relative positions. Three case studies are illustrated to demonstrate the implementation of the proposed method.


2018 ◽  
Vol 90 (4) ◽  
pp. 627-638 ◽  
Author(s):  
Marc Immer ◽  
Philipp Georg Juretzko

Purpose The preliminary aircraft design process comprises multiple disciplines. During performance analysis, parameters of the design mission have to be optimized. Mission performance optimization is often challenging, especially for complex mission profiles (e.g. for unmanned aerial vehicles [UAVs]) or hybrid-electric propulsion. Therefore, the purpose of this study is to find a methodology that supports aircraft performance analysis and that is applicable to complex profiles and to novel designs. Design/methodology/approach As its core element, the developed method uses a computationally efficient C++ software “Aircraft Performance Program” (APP), which performs a segment-based mission computation. APP performs a time integration of the equations of motion of a point mass in the vertical plane. APP is called via a command line interface from a flexible scripting language (Python). On top of APP’s internal radius of action optimization, state-of-the-art optimization packages (SciPy) are used. Findings The application of the method to a conventional climb schedule shows that the definition of the top of climb has a significant influence on the resulting optimum. Application of the method to a complex UAV mission optimization, which included maximizing the radius of action, was successful. Low computation time enables to perform large parametric studies. This greatly improves the interpretation of the results. Research limitations/implications The scope of the paper is limited to the methodology that allows for advanced performance analysis at the conceptual and preliminary design stages with an emphasis on novel propulsion concepts. The methodology is developed using existing, validated methods, and therefore, this paper does not contain comprehensive validation. Other disciplines, such as cost analysis, life-cycle assessment or market analysis, are not considered. Practical implications With the proposed method, it is possible to obtain not only the desired optimum mission performance but also off-design performance of the investigated design. A thorough analysis of the mission performance provides insight into the design’s capabilities and shortcomings, ultimately aiding in obtaining a more efficient design. Originality/value Recent developments in the area of hybrid or hybrid-electric propulsion systems have shown the need for performance computation tools aiding the related design process. The presented method is especially valuable when novel design concepts with complex mission profiles are investigated.


Author(s):  
Zhi-Ying Zheng ◽  
Quan-Zhong Liu ◽  
Yong-Kang Deng ◽  
Biao Li

To improve the efficiency of a hydraulic torque converter with adjustable pump at low load and thus increase the operation scope of high efficiency, multi-objective optimization design is carried out for the blade angles by incorporating three-dimensional steady computational fluid dynamics numerical simulation, design of experiments, Kriging surrogate model and multi-objective genetic algorithm. The results show that the angle of blade trailing edge in first-stage stator is the main influencing factor of the efficiency of hydraulic torque converter with adjustable pump. All the peak efficiencies of hydraulic torque converter with adjustable pump at three openings of the pump are improved after optimization, and the increased extent increases with decreasing opening of the pump. The operation scope of high efficiency consequently increases from 2.46 to 2.67. Besides, the improvement for the efficiency of hydraulic torque converter with adjustable pump is achieved by increasing the efficiency of the pump. The increase of angle of blade trailing edge in first-stage stator and the decrease of angle of blade leading edge in second-stage turbine after optimization induce the positive angle of attack at the inlet of second-stage turbine, thus realizing the performance optimization of hydraulic torque converter with adjustable pump. This also explains the increased proportion of the torque of second-stage turbine at larger speed ratios after optimization and the fact that the angle of blade trailing edge in first-stage stator is the main influencing factor of the efficiency of hydraulic torque converter with adjustable pump. The established multi-objective optimization method provides a reference solution for the optimization design of blade angles and for the improvement of integrated efficiency of hydraulic torque converter.


Author(s):  
H J Soh ◽  
J-H Yoo

Squeal is a noise phenomenon occurring in the last stage of automobile braking with a high-frequency sound. It is very difficult to express the phenomenon using a mathematical model, since the origin of squeal noise is physically complex. However, the possibility of squeal generation can be predicted by solving the vibration equation of the self-excited system using the complex eigenvalue analysis method. The results of the method are expressed as the magnitude of the unstable mode, and the generation of squeal noise can be prevented by reducing the magnitude of the unstable mode of the brake system. The objective of this research is to determine the optimal design process focused on the calliper housing shape to suppress squeal noise generation by reducing the system instability. The objective function is set to minimize the real part of the complex eigenvalue, i.e. the instability index. In the optimization design process, the design variable for topology optimization is established by focusing on the finger part of the calliper housing, which transmits the braking pressure to the pad lining. To supplement the complex shape generated by the topology optimization process, parametric design variables are selected for the subsequent process. Parameters are set to adjust the housing finger stiffness and are defined by considering the topology optimization result. Finally, the asymmetric shape of the calliper housing is obtained to reduce squeal noise generation.


2012 ◽  
Vol 468-471 ◽  
pp. 1123-1127
Author(s):  
Jin Ning Zhi ◽  
Jian Wei Yang ◽  
Jun Zhe Dong

In order to improve the dynamic performance of five-axis heavy vehicle, a variable universe fuzzy control method is proposed to optimize suspension parameters. Five-axis multi-body dynamic model including electro-hydraulic proportional valve was firstly established in software ADAMS/Car. The variable universe fuzzy controller based on fuzzy neural network was also designed in MATLAB/Simulink, and then the co-simulation was conducted. The dynamic characteristics of five-axis heavy vehicle are studied to verify the effect of suspension parameters optimized by variable universe fuzzy control method in the A, B and C-level random pavement and different speed conditions. Simulation results show that compared with passive suspension, the real-time optimization of variable fuzzy control based on FNN can improve the ride comfort and the dynamic load of tire. Under different driving conditions, ride comfort can be increased by about 25%-30%, and the dynamic load of tire generally decreases by 25%-35%. Therefore this method has a certain practicability and effectiveness.


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