Measurement Method for Geometric Errors of Ultra-precision Roll Mold Machine Tool: Simulation

2013 ◽  
Vol 30 (10) ◽  
pp. 1087-1093
Author(s):  
Kwang-Il Lee ◽  
Seung-Han Yang
Keyword(s):  
Machine Tool ◽  
Measurement Method ◽  
Geometric Errors ◽  
Ultra Precision

scholarly journals Coupling and Decoupling Measurement Method of Complete Geometric Errors for Multi-Axis Machine Tools

2020 ◽  
Vol 10 (6) ◽  
pp. 2164
Author(s):  
Hongwei Wang ◽  
Yan Ran ◽  
Shengyong Zhang ◽  
Yulong Li
Keyword(s):  
Machine Tools ◽  
Measurement Method ◽  
Machining Accuracy ◽  
Geometric Errors ◽  
Homogeneous Transformation Matrix ◽  
Ultra Precision ◽  
Prediction And Control ◽  
Bar Test ◽  
And Control ◽  
Error Transfer

Precision and ultra-precision machining technology rely mainly on the machine tools’ accuracy. To improve it, the measurement, calculation, prediction and control of geometric errors are critical. The traditional measurement methods have lower precision because of ignoring small angle errors. To obtain complete geometric errors of multi-axis machine tools, this paper proposes a new method of coupling and decoupling measurement. Specifically, we used a laser interferometer and dial indicators to measure 36 items of complete geometric errors of multi-axis machine tools. A homogeneous transformation matrix (HTM) was applied to model the error transfer route. The transfer law of complete errors for each machining point was explored and derived. Furthermore, we selected and calculated integrated errors of 36 machining points. Finally, we proved the correctness of the method by comparing the measurement result of a ball bar test and coupling and decoupling measurement of geometric errors. We found that items of small geometric angle errors have a greater impact on machining accuracy than those of geometric displacement errors. Complete geometric errors measured via the coupling and decoupling measurement method can evaluate integrated errors more precisely and comprehensively.

Fluctuation prediction of machining accuracy for multi-axis machine tool based on stochastic process theory

2014 ◽  
Vol 229 (14) ◽  
pp. 2534-2550 ◽  
Author(s):  
Qiang Cheng ◽  
Qiunan Feng ◽  
Zhifeng Liu ◽  
Peihua Gu ◽  
Ligang Cai
Keyword(s):  
Stochastic Process ◽  
Machine Tool ◽  
Significant Influence ◽  
Geometric Error ◽  
Error Modeling ◽  
Precision Machining ◽  
Machining Accuracy ◽  
Geometric Errors ◽  
Volumetric Error ◽  
Ultra Precision

Geometric error has significant influence on the processing results and reduces machining accuracy. Machine tool geometric errors can be interpreted as a deterministic value with an uncertain fluctuation of probabilistic distribution. Although, the uncertain fluctuation can not be compensated, it has extremely profound significance on the precision and ultra-precision machining to reduce the fluctuation range of machining accuracy as far as possible. In this paper, a typical 3-axis machine tool with high precision is selected and the fluctuations in machining accuracy are studied. The volumetric error modeling of machine tool is established by multi-body system (MBS) theory, which describes the topological structure of MBS in a simple and convenient matrix form. Based on the volumetric error model, the equivalent components of the errors for the three axes are established by reducing error terms. Then, the fluctuations of equivalent errors and the machining accuracy in working planes are depicted and predicted using the theory of stochastic process, whose range should be controlled within a certain confidence interval. Furthermore, the critical geometric errors that have significant influence on the machining accuracy fluctuation are identified. Based on the analysis results, some improvement in the machine tool parts introduced and the results for the modified machine show that the prediction allow for reduction in errors for the precision and ultra-precision machining.

Modeling and Identification of Geometric Error Based on Screw Theory

2014 ◽  
Vol 941-944 ◽  
pp. 2219-2223 ◽  
Author(s):  
Guo Juan Zhao ◽  
Lei Zhang ◽  
Shi Jun Ji ◽  
Xin Wang
Keyword(s):  
Machine Tool ◽  
Laser Interferometer ◽  
Screw Theory ◽  
Geometric Error ◽  
New Method ◽  
Geometric Errors ◽  
Volumetric Error ◽  
B Spline ◽  
The Individual

In this paper, a new method is presented for the identification of machine tool component errors. Firstly, the Non-Uniform Rational B-spline (NURBS) is established to represent the geometric component errors. The individual geometric errors of the motion parts are measured by laser interferometer. Then, the volumetric error for a machine tool with three motion parts is modeled based on the screw theory. Finally, the simulations and experiments are conducted to confirm the validity of the proposed method.

Sensitivity Analysis of Geometric Errors for Five-Axis CNC Machine Tool Based on Multi-Body System Theory

2012 ◽  
Vol 271-272 ◽  
pp. 493-497
Author(s):  
Wei Qing Wang ◽  
Huan Qin Wu
Keyword(s):  
System Theory ◽  
Sensitivity Analysis ◽  
Machine Tool ◽  
Geometric Error ◽  
Machining Accuracy ◽  
Geometric Errors ◽  
Body System ◽  
Cnc Machine ◽  
Multi Body ◽  
Five Axis

Abstract: In order to determine that the effect of geometric error to the machining accuracy is an important premise for the error compensation, a sensitivity analysis method of geometric error is presented based on multi-body system theory in this paper. An accuracy model of five-axis machine tool is established based on multi-body system theory, and with 37 geometric errors obtained through experimental verification, key error sources affecting the machining accuracy are finally identified by sensitivity analysis. The analysis result shows that the presented method can identify the important geometric errors having large influence on volumetric error of machine tool and is of help to improve the accuracy of machine tool economically.

Model and Measurement Method of Optical Nonlinearities Caused by the Heterodyne and Homodyne Interference Terms in the Heterodyne Interferometer

2014 ◽  
Vol 613 ◽  
pp. 58-63
Author(s):  
Hai Jin Fu ◽  
Jiu Bin Tan ◽  
Peng Cheng Hu ◽  
Zhi Gang Fan
Keyword(s):  
Measurement Method ◽  
Laser Interferometer ◽  
Optical Nonlinearity ◽  
Laser Source ◽  
Optical Nonlinearities ◽  
Laser Polarization ◽  
Heterodyne Interferometer ◽  
Optical Mixing ◽  
Ultra Precision ◽  
Heterodyne Laser Interferometer

The heterodyne laser interferometer is widely applied in ultra-precision displacement measurement, but its accuracy is seriously restricted by the optical nonlinearity which arises from the optical mixing in the reference and measurement arms. In an ideal heterodyne laser interferometer, the beam from the laser source consists of two orthogonally linear-polarized components with slightly different optical frequencies and the two components can be completely separated by the polarizing optics, one traverses in the reference arm, the other traverses in the measurement arm, both of them are in the form of a pure optical frequency. However, in a real heterodyne laser interferometer, due to the imperfect laser polarization, the optics defect and the misalignment, the two components of the laser beam cant be perfectly separated, therefore both of the reference arm and the measurement arm contain a portion of the two laser components, which leads to an optical mixing in the two arms of the heterodyne interferometer and causes the cyclic nonlinearity of several to tens of nanometers.

scholarly journals Dynamic Accuracy Design Method of Ultra-precision Machine Tool

2018 ◽  
Vol 31 (1) ◽  
Author(s):  
Guo-Da Chen ◽  
Ya-Zhou Sun ◽  
Fei-Hu Zhang ◽  
Li-Hua Lu ◽  
Wan-Qun Chen ◽  
...  
Keyword(s):  
Machine Tool ◽  
Design Method ◽  
Dynamic Accuracy ◽  
Precision Machine ◽  
Ultra Precision
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