Experimental Measurements of Wax Precipitation Using a Modified Method of Simultaneous Centrifugation and High-Temperature Gas Chromatography

Wax precipitation and deposition are serious flow assurance problems. Wax precipitation is investigated simultaneously using centrifugation and high-temperature gas chromatography (C-HTGC) to obtain the amount and component distribution of precipitated wax in artificial waxy oil and diesel at different temperatures. However, the conventional C-HTGC method gives upper measurements of the amount of precipitated wax, as it ignores wax dissolved in crude oil in the centrifugal cake. A modified C-HTGC method was developed to obtain the precipitated solid fraction of crude oil, based on the mass balances of the non-crystallized fraction of the centrifuged cake. The weight, percent and carbon number distribution of precipitated solid wax crystals at different temperatures of artificial oil and 0# diesel were obtained. It was found that wax precipitation characteristics are affected by many factors, including the carbon number distribution of the oil, the sensitivity of alkane crystallization to temperature and the temperature of the waxy oil solution. The average carbon number of alkanes in precipitated wax crystals decreases with the decrease in temperature. The distribution of alkanes in solid wax crystals is roughly the same as that in 0# diesel but slightly heavier than in diesel. Alkanes with high carbon numbers precipitate simultaneously with those with low carbon numbers.

Safety Study on Wax Deposition in Crude Oil Pipeline

The Shunbei crude oil pipeline is prepared to use the unheated transportation process to transport waxy crudes. However, the wax formation in the pipeline is unknown. In order to predict the wax deposition of the pipeline, the physical property experiment of Shunbei crude oil was carried out through field sampling. The density, freezing point, hydrocarbon composition, and viscosity–temperature characteristics of crude oil are obtained. The cloud point and wax precipitation characteristics of the crude oil were obtained using the differential scanning calorimetry (DSC) thermal analysis method. Then, the wax deposition rate of the pipeline was predicted by two methods: OLGA software and wax deposition kinetic model. Finally, the optimal pigging cycle of the pipeline was calculated on this basis. The results show that: Shunbei crude oil is a light crude oil with low wax content, a low freezing point, and a high cloud point. Comparing the OLGA simulation results with the calculation results of the Huang Qiyu model, the development trend of wax deposition along the pipeline was the same under different working conditions. The relative error of the maximum wax layer thickness was 6%, proving that it is feasible for OLGA to simulate wax deposition in long-distance crude oil pipelines. Affected by the wax precipitation characteristics of Shunbei crude oil, there was a peak of wax precipitation between the pipeline section where crude oil temperature was 9.31–13.31 °C and the recommended pigging cycle at the lowest throughput was 34 days in winter and 51 days in spring and autumn.