A Flexure-Based Displacement Reducer Capable of Achieving Very Large Reduction Ratio

Piezo actuators and giant magnetostrictive actuators are widely used in micropositioning and micromanipulating devices. Due to their limited output stroke, flexure-based displacement amplifiers are usually employed to meet the large-stroke requirements. Although amplifiers increase the stroke of the actuators, they lower the resolution of the motion, making it difficult to obtain positioning of nanometer or even sub-nanometer resolution. To achive very high resolution from these actuators, a compact flexure-based displacement reducer, which shows the capability of obtaining very large reduction ratio, is proposed in this work. The reducer contains two bridge-type flexure mechanisms connected in a way that the output of the reducer equals the difference of the outputs of the two mechanisms (thus is called the bridge-type differential displacement reducer). If the two bridge-type flexure mechanisms are identical, no matter how large the input is, the output will always be 0, indicating an infinite reduction ratio theoretically. Therefore, introducing a slight difference between the two mechanisms can yield a very large reduction ratio. A kinetostatic model for the reducer is developed, base on which a reducer exhibiting a reduction ratio of 100 is designed and prototyped. The results of the kinetostatic model, the finite element model and the experiment agree well with each other, validating the effectiveness of the proposed reducer and the correctness of kinetostatic model.

Asymmetric Hysteresis Modeling Approach Featuring “Inertial System + Shape Function” for Magnetostrictive Actuators

Hysteresis of the actuators based on magnetostrictive materials influences the control performance of the application systems. It is of importance and significance to establish an effective hysteresis model for the magnetostrictive actuators for precision engineering. In this paper, based on the analysis of the Duhem model, a first-order inertial system with hysteresis characteristic under harmonic input is used to describe the hysteresis caused by the inertia of the magnetic domains of magnetostrictive materials. Shape function is employed to describe the pinning of domain walls, the interactions of different magnetic domains of magnetostrictive materials, and the saturation properties of the hysteresis. Specifically, under an architecture of “inertial system + shape function” (ISSF-Duhem model), firstly a new hysteresis model is proposed for magnetostrictive actuators. The formulation of the inertial system is constructed based on its general expression, which is capable of describing the hysteresis characteristics of magnetostrictive actuators. Then, the developed models with a Grompertz function-based shape function, a modified hyperbolic tangent function-based shape function employing an exponential function as an offset function, a one-sided dead-zone operator-based shape function are compared with each other, and further compared with the classic modified Prandtl–Ishlinskii model with a one-sided dead-zone operator. Sequentially, feasibility and capability of the proposed hysteresis model are verified and evaluated by describing and predicting the hysteresis characteristics of a commercial magnetostrictive actuator.

Adaptive control of normal load at the friction interface of bladed disks using giant magnetostrictive material

A novel application of magnetostrictive actuators in underplatform dampers of bladed disks is proposed for adaptive control of the normal load at the friction interface to achieve the desired friction damping in the structure. Friction damping in a bladed disk depends on operating parameters, such as rotational speed, engine excitation order, nodal diameter normal contact load, and contact interface parameters, such as contact stiffness and friction coefficient. The operating parameters have a fixed value, whereas the contact interface parameters vary in an unpredictable way at an operating point. However, the ability to vary some of these parameters such as the normal contact load in a controlled manner is desirable to attain an optimum damping in the bladed disk at different operating conditions. Under the influence of an external magnetic field, magnetostrictive materials develop an internal strain that can be exploited to vary the normal contact load at the friction interface, which makes them a potentially good candidate for this application. A commercially available magnetostrictive alloy, Terfenol-D is considered in this analysis that is capable of providing magnetostrain up to 2 × 10-3 under prestress and a blocked force over 1500 N. A linearized model of the magnetostrictive material, which is accurate enough for a direct current application, is employed to compute the output force of the actuator. A nonlinear finite element contact analysis is performed to compute the normal contact load between the blade platform and the underplatform damper as a result of magnetostrictive actuation. The nonlinear contact analysis is performed for different actuator mounting configurations and the obtained results are discussed. The proposed solution is potentially applicable to adaptively control vibratory stresses in bladed disks and consequently to reduce failure due to high-cycle fatigue. Finally, the practical challenges in employing magnetostrictive actuators in underplatform dampers are discussed.

Design and Development of Magnetostrictive Actuators and Sensors for Structural Health Monitoring

Carbon Fibre Reinforced Polymer composite (CFRP) is widely used in the aerospace industry, but is prone to delamination, which is a major causes of failure. Structural Health Monitoring (SHM) systems need to be developed to determine the damage occurring within it. Our motivation is to design cost-effective new sensors and a data acquisition system for magnetostrictive structural health monitoring of aerospace composites using a simple RLC circuit. The developed system is tested on magnetostrictive FeSiB and CoSiB actuator ribbons using a bending rig. Our results show detectable sensitivity of inductors as low as 0.6 μH for a bending rig radii between 600 to 300 mm (equivalent to 0.8 to 1.7 mStrain), which show a strain sensitivity resolution of 0.01 μStrain (surface area: ~36 mm2). This value is at the detectability limit of our fabricated system. The best resolution (1.86 μStrain) was obtained from a 70-turn copper (~64 μH) wire inductor (surface area: ~400 mm2) that was paired with a FeSiB actuator.

Construction and Numerical Realization of a Magnetization Model for a Magnetostrictive Actuator Based on a Free Energy Hysteresis Model

Giant magnetostrictive actuators (GMA) driven by giant magnetostrictive material (GMM) has some advantages such as a large strain, high precision, large driving force, fast response, high reliability, and so on, and it has become the research hotspot in the field of microdrives. Research shows there is a nonlinear, intrinsic relationship between the output signal and the input signal of giant magnetostrictive actuators because of the strong coupling characteristics between the machine, electromagnetic field, and heat. It is very complicated to construct its nonlinear eigenmodel, and it is the basis of the practical process of giant magnetostrictive material to construct its nonlinear eigenmodel. Aiming at the design of giant magnetostrictive actuators, the magnetization model based on a free-energy hysteresis model has been deeply researched, constructed, and put forward by Smith, which combines Helmholtz–Gibbs free energy and statistical distribution theory, to simulate the hysteresis model at medium or high driving strengths. Its main input and output parameters include magnetic field strength, magnetization, and mechanical strain. Then, numerical realization and verification of the magnetization model are done by the Gauss–Legendre integral discretization method. The results show that the magnetization model and its numerical method are correct, and the research results provide a theoretical basis for the engineering application of giant magnetostrictive material and optimized structure of giant magnetostrictive material actuators, which have an important practical application value.