Experimental Study of Impingement Effusion-Cooled Double-Wall Combustor Liners: Thermal Analysis

A new experimental study is presented for a combustor with a double-wall cooling design. The inner wall at the hot gas side features effusion cooling with 7-7-7 laidback fan-shaped holes, and the outer wall at the cold side features an impingement hole pattern with circular holes. Data have been acquired to assess the thermal and aerodynamic behavior of the setup using a new, scaled up, engine-similar test rig. Similarity includes Reynolds, Nusselt, and Biot numbers for hot gas and coolant flow. Different geometrical setups are studied by varying the cavity height between the two walls and the relative alignment of the two hole patterns at several different blowing ratios. This article focuses on the thermal performance of the setup. The temperature data are acquired using two infrared systems on either side of the effusion wall specimen. In addition to cooling effectiveness evaluations, finite element simulations are performed, yielding the locally resolved wall heat fluxes. Results are presented for three cavity heights and two longitudinal specimen alignments. The results show that the hot gas side total cooling effectiveness can achieve values as high as 90% and is mainly influenced by the effusion coverage. Impingement cooling has a small influence on overall effectiveness, and the area of influence is mainly located upstream where effusion cooling is not built up completely. The analyzed geometric variations show a major influence on cavity flow and impingement heat transfer. Small cavities lead to constrained flow and high local Nusselt numbers, while larger cavities show more equalized Nusselt number distributions. A present misalignment shows especially high influence at small cavity heights. The largest cavity height, in general, showed a decrease in heat transfer due to reduced jet momentum.

Wood-adhesive bond loaded in mode II: experimental and numerical analysis using elasto-plastic and fracture mechanics models

The goal of the study was to analyze fracture properties of adhesive bond using a three-point end-notched flexure test and the compliance-based beam method. Critical strain energy release rates (GIIc) and cohesive laws were obtained for adhesive bonds made of European beech (Fagus sylvatica L.) and adhesives such as EPI, MUF, PRF and PUR. The experiments were assisted with FE analyses employing three different material models of wood: elastic (Elas), symmetric elasto-plastic (EP) and elasto-plastic with different compressive and tensile yield stresses parallel to fiber (EP+). The highest mean GIIc was achieved for PUR (5.40 Nmm−1) and then decreased as follows: 2.33, 1.80, 1.59 Nmm−1 for MUF, EPI, and PRF, respectively. The failure of bondline was brittle and occurred at bondline for EPI, MUF and PRF, and ductile and commonly occurring in wood for PUR adhesive. The FE simulations employing cohesive models agreed well with the experimental findings for all adhesives. FE model with Elas material was found accurate enough for EPI, MUF and PRF adhesives. For PUR adhesive, the model EP+ was found to be the most accurate in prediction of maximal force. The impact of friction between lamellas may be up to 4.2% when varying friction coefficient from 0 to 1. The impact of the grain angle distortion (α) with respect to longitudinal specimen axis showed its high influence on resulting stiffness and maximal force. It was found that three-point end-notched test is suitable for EPI, MUF, and PRF, while it is less appropriate for a bond with PUR adhesive due to notable plastic behavior.

Orientation-Dependent Deformation Behavior of 316L Steel Manufactured by Laser Metal Deposition and Casting under Local Scratch and Indentation Load

This study analyzes the local deformation behavior of austenitic stainless steel 316L, manufactured conventionally by casting and additively by laser metal deposition (LMD). We produced directionally solidified 316L specimens with most grains showing (001) orientations parallel to the longitudinal specimen axis. We conducted nanoindentation and scratch experiments for local mechanical characterization and topography measurements (atomic force microscopy and confocal laser scanning microscopy) of indentation imprints and residual scratch grooves for the analysis of the deformation behavior and, in particular, of the pile-up behavior. The local mechanical properties and deformation behavior were correlated to the local microstructure investigated by scanning electron microscopy with energy dispersive X-ray spectroscopy and electron backscatter diffraction analysis. The results show that the local mechanical properties, deformation behavior, and scratch resistance strongly depend on the crystallographic orientation. Nearly (001)-oriented grains parallel to the surface show the lowest hardness, followed by an increasing hardness of nearly (101)- and (111)-oriented grains. Consequently, scratch depth is the greatest for nearly (001)-oriented grains followed by (101) and (111) orientations. This tendency is seen independently of the analyzed manufacturing route, namely Bridgman solidification and laser metal deposition. In general, the laser metal deposition process leads to a higher strength and hardness, which is mainly attributed to a higher dislocation density. Under the investigated loading conditions, the cellular segregation substructure is not found to significantly and directly change the local deformation behavior during indentation and scratch testing.

Effect of Directional Grain Structure and Strain Rate on Impact Properties and Dislocation Substructure of 6061-T6 Aluminum Alloy

The effect of directional grain structure and strain rate on the impact properties and dislocation substructure of 6061-T6 aluminum alloy is studied. Impact tests are performed at strain rates ranging from 1x103 to 5x103s-1 using a split Hopkinson pressure bar system. Cylindrical specimens are prepared from the rolled plates in longitudinal direction, transverse direction and through-thickness direction, respectively. The results show that the flow stress is strongly dependent on the strain rate and displays complex variations with grain structure direction. The flow stress increases with increasing strain rate. For all tested strain rates, the flow stress is the highest in the transverse specimen, followed by the through-thickness specimen and longitudinal specimen. However, at the strain rate of 5x103s-1, the flow stress in longitudinal specimen is higher than that in through-thickness specimen due to the change of dislocation multiplication rate. The plastic flow occurs within the deformation regions, and becomes more pronounced at high strain rates, especially for the longitudinal specimen. Dislocation density increases markedly with increasing strain rate. Strengthening effect is the highest in the transverse specimen, followed by the longitudinal specimen and through-thickness specimen.