Modeling the systematic behavior at the micro and nano length scales

The assessment of the systematic behavior based on frequentist statistics was analyzed in the context of micro/nano metrology. The proposed method is in agreement with the well-known GUM recommendations. The investigation assessed three different case studies with definition of model equations and establishment of the traceability. The systematic behavior was modeled in Sq roughness parameters and step height measurements obtained from different types of optical microscopes, and in comparison with a calibrated contact instrument. The sequence of case studies demonstrated the applicability of the method to micrographs when their elements are averaged. Moreover, a number of influence factors, which are typical causes of inaccuracy at the micro and nano length scales, were analyzed in relation to the correction of the systematic behavior, viz. the amount of repeated measurements, the time sequence of the acquired micrographs and the instrument-operator chain. The possibility of applying the method individually to the elements of the micrographs was instead proven not convenient and too onerous for the industry. Eventually, the method was also examined against the framework of the metrological characteristics defined in ISO 25178-600 with hints on possible future developments.

Effect of a Misidentified Centre of a Type ASG Material Measure on the Determined Topographic Spatial Resolution of an Optical Point Sensor

The article presents the determination of the topographic spatial resolution of an optical point sensor. It is quantified by the lateral period limit DLIM measured on a type ASG material measure, also called (topographic) Siemens star, with a confocal sensor following both a radial measurement and evaluation, as proposed by ISO 25178-70, and the measurement and subsequent evaluation of two line scans, proposed by the NPL Good Practice Guide. As will be shown, for the latter, an only slightly misidentified target centre of the Siemens star leads to quite significant errors of the determined DLIM. Remarkably, a misidentified target centre does not necessarily result in an overestimation of DLIM, but lower values might also be obtained. Therefore, a modified Good Practice Guide is proposed to determine DLIM more accurately, as it includes a thorough determination of the centre of the Siemens star as well. While the measurement and evaluation effort is increased slightly compared to the NPL Good Practice Guide, it is still much faster than a complete radial measurement and evaluation.

Influence of Surface Treatment on Steel Adhesive Joints Strength—Varnish Coats

The purpose of the paper is to determine the impact of surface treatment on the strength of adhesive joints, made from various steel sheets. Two variants of the surface treatment steel adherends were used: without the varnish coat and with the varnish coat, using three polymer-based varnishes (a simple, a hybrid, and a gel). Two types of the adhesives were used to prepare the adhesive joints: a single-component cyanoacrylate adhesive and a two-component epoxy adhesive. A strength test of the adhesive joints (EN DIN 1465 standard), a coating adhesion test (ASTM D3359-B standard), and surface topography, as well as surface roughness, parameters (PN-EN ISO 11562, PN-EN ISO 4287, and PN-EN ISO 25178 standards) were used. Based on the strength tests, it was observed that the adhesive joints, with the hybrid varnish onto the adherend’s surface, achieved markedly lower shear strength. The best results, in terms of the adhesive joint strength, made using the cyanoacrylate adhesive were achieved for the joints where the adherends were coated with a simple varnish, while in the joints made using the epoxy adhesive, the highest shear strength was achieved by the joints of sheets whose surfaces were coated with the gel varnish.

How to Select 2D and 3D Roughness Parameters at Their Relevant Scales by the Analysis of Covariance

In this paper, a multi-scale methodology is proposed to model and characterize the effect of two lubricants on changes in surface morphology during a running-in test. The test concerns two steels samples, mounted on a twin-disc tribometer to test each of lubricants A and B for a period of 42 h. The changes are characterized by the standardized roughness parameters given in ISO 25178. A technique involving replication is used to monitor wear during the test. Using all these replication measurements, a multi-scale methodology is applied. These selected models highlighted the relevant parameters for quantifying wear during lifespan, and also showed that lubricant A was better able to preserve surface integrity during wear than lubricant B.

Algorithmization of calculation of fractal parameters of rough surface relief according to GOST R ISO 25178-2-2014

Russian version of the ISO 25178-2:2012 standard is commented. The functions provided by the standard for calculating fractal dimension are considered, and the algorithms for calculating them in the Mathcad environment are described. An example of calculations based on the results of measurements of the height of the surface irregularities of the gauge block obtained using an atomic force microscope is given.