The Influence of Induction Sintering on Microstructure and Deformation Behavior of Ti-5Al-5Mo-5V-3Cr Alloy

The influence of the induction sintering process at different temperatures on the behavior of the powder metallurgy Ti-5Al-5Mo-5V-3Cr alloy was investigated. Material for the research was produced by elemental powder blending, followed by the uniaxial cold compacting process. Powder compacts were induction heated and sintered within the temperature range of 1000 °C to 1300 °C. The influences of process parameters on the material behavior during sintering and its properties were studied. The microstructure examination was performed with particular attention to the pore size and distribution as well as the homogenization of the microstructure. The sintering temperature of 1200 °C proved to be critical for the dissolution of most alloying powder particles. Hot compression tests were performed to determine the formability of the obtained material. Significant differences in flow stress behavior between samples sintered at temperatures below and above 1200 °C were observed. The mechanical properties of the material before and after deformation were compared. The evolution of the microstructure of sintered Ti-5Al-5Mo-5V-3Cr alloy after hot deformation was analyzed with an emphasis on its influence on the material properties. Based on the conducted research, it was found that the adequate homogenization of the chemical composition and microstructure was achieved at the temperature of 1250 °C, and a further increase did not reflect in a significant improvement.

3D printing PCL/nHA bone scaffolds: exploring the influence of material synthesis techniques

Background It is known that a number of parameters can influence the post-printing properties of bone tissue scaffolds. Previous research has primarily focused on the effect of parameters associated with scaffold design (e.g., scaffold porosity) and specific scaffold printing processes (e.g., printing pressure). To our knowledge, no studies have investigated variations in post-printing properties attributed to the techniques used to synthesize the materials for printing (e.g., melt-blending, powder blending, liquid solvent, and solid solvent). Methods Four material preparation techniques were investigated to determine their influence on scaffold properties. Polycaprolactone/nano-hydroxyapatite 30% (wt.) materials were synthesized through melt-blending, powder blending, liquid solvent, and solid solvent techniques. The material printability and the properties of printed scaffolds, in terms of swelling/degradation, mechanical strength, morphology, and thermal properties, were examined and compared to one another using Kruskal-Wallis nonparametric statistical analysis. Results Material prepared through the liquid solvent technique was found to have limited printability, while melt-blended material demonstrated the highest degree of uniformity and lowest extent of swelling and degradation. Scaffolds prepared with powder-blended material demonstrated the highest Young’s modulus, yield strength, and modulus of resilience; however, they also demonstrated the highest degree of variability. The higher degree of inhomogeneity in the material was further supported by thermal gravimetric analysis. While scaffolds printed from melt-blended, powder-blended, and solid solvent materials demonstrated a high degree of micro-porosity, the liquid solvent material preparation technique resulted in minimal micro-porosity. Conclusions Study results indicate that specific techniques used to prepare materials influence the printing process and post-printing scaffold properties. Among the four techniques examined, melt-blended materials were found to be the most favorable, specifically when considering the combination of printability, consistent mechanical properties, and efficient preparation. Techniques determined to be favourable based on the properties investigated should undergo further studies related to biological properties and time-dependent properties beyond 21-days.

Process Design of Continuous Powder Blending Using Residence Time Distribution and Feeding Models

The present paper reports a thorough continuous powder blending process design of acetylsalicylic acid (ASA) and microcrystalline cellulose (MCC) based on the Process Analytical Technology (PAT) guideline. A NIR-based method was applied using multivariate data analysis to achieve in-line process monitoring. The process dynamics were described with residence time distribution (RTD) models to achieve deep process understanding. The RTD was determined using the active pharmaceutical ingredient (API) as a tracer with multiple designs of experiment (DoE) studies to determine the effect of critical process parameters (CPPs) on the process dynamics. To achieve quality control through material diversion from feeding data, soft sensor-based process control tools were designed using the RTD model. The operation block model of the system was designed to select feasible experimental setups using the RTD model, and feeder characterizations as digital twins, therefore visualizing the output of theoretical setups. The concept significantly reduces the material and instrumental costs of process design and implementation.

Effect of Sintering Time and Reinforcements on Density, Hardness of Al/CNT-FA Composites

in this art work, 0.5 wt. % carbon nanotube (CNT) and differing wt% of Fly particles (FA) have been carried out to create Al/CNT-FA composites via the use of powder metallurgy which incorporates powder blending, compaction and sintering technique. This exam was essentially centered around to the development of aluminium(Al) steel framework composites (MMC) and to contemplate the effect fortifications and sintering time on hardness and thickness houses. It modified into located that because the FA wt% elevated ,there has been noteworthy increment in thickness, hardness, up as far as viable (eight wt%) beyond which it diminishes. The enlargement in sintering time furthermore had constructive very last outcomes on thickness and hardness houses. The floor morphology emerge as examined making use of checking electron magnifying lens to dissect the motion of fortifications. It modified into found that fortifications have been very a great deal scattered and furthermore refinement of the grains passed off as the sintering time turned into stepped forward.