Corrosion Resistance of Electroless Ni-P-W/ZrO2 Nanocomposite Coatings in Peracid Solutions

In current investigation, the Ni-P-W/ZrO2 electroless nanocomposite coatings are deposited upon mild steel substrate (AISI 1040 grade). The W/ZrO2 nanoparticles (50 to 130 nm range) were incorporated separately into acidic electroless Ni-P matrix as a second phase materials. The as-plated EL Ni-P-W/ZrO2 depositions were also heated at 400 οC in Argon atmosphere for one hour duration and analyzed by SEM/EDAX and XRD physical methods. The Ni-P-W/ZrO2 as-plated coupons revealed nebulous type structures while heated coupons showed crystalline structures in both cases. Furthermore Ni-P-ZrO2 coatings have very less cracks and gaps as compared to Ni-P-W coatings. The corrosion tests result in peracid (0.30 ± 0.02 % active oxygen) solutions point up that corrosivity of peracid ( 500 ppm Cl) is more than peracid (0 ppm Cl) and corrosion resistance of tested coupons varies as Ni-P-ZrO2 (as-plated) > Ni-P-ZrO2 (heated) > Ni-P-W (as-plated) > Ni-P-W (heated) > MS. The utilization of Ni-P-ZrO2 nanocomposite coatings in peracid solutions can be considered a cost effective option on the basis of its better cost/strength ratio in addition to its fair corrosion resistance.

Production and Characterization Of Electroless Ni Coated Fe-Co Composite Using Powder Metallurgy In Microwave Furnace

The specimens, magnetic properties materials, and microwave characteristics of Ni coated Fe and Co composites were researched by specimens produced by microwave furnace sintering at 1100°C temperature. A uniform nickel deposit on Fe-Co particles was coated previously to sintering by electroless coating deposition procedure. A composite consisting of quaternary additions, a metallic phase, Fe-Co inside of Ni matrix has been prepared under in a neutral atmosphere environment then microwave sintered. X-Ray Diffraction, SEM(Scanning-Electron-Microscope), Empedans Phase Analyzer were utilized to obtain structural data and to determine magnetic and electrical features such as dielectric and conductivity at the temperature range of 25-400C. The ferromagnetic resonance varied from 10 Hz to 1GHz and measurements were employed to characterize the features of the specimens. Empirical of findings obtained for the composition (Fe-%25Co)50Ni at 1100°C recommend that the best conductivity and hardness were obtained with 50Ni addition at a sintering temperature of 1100°C.

A review on the corrosion resistance of electroless Ni-P based composite coatings and electrochemical corrosion testing methods

This paper aims to review the impact of different factors influencing the corrosion resistance of electroless Ni-P based coatings. Emphasis has been given onto the impact of phosphorus content, incorporation of alloying elements, addition of particles and heat treatment which have been discussed in detail and critically reviewed. The effect of corrosive media and coating process parameters on corrosion resistance are studied concisely. Furthermore, the role of the incorporation of various elements and particles’ contents on the corrosion resistance of electroless Ni-P coating are studied systematically. This paper also presents an overview of the latest electrochemical corrosion measuring techniques. The following approaches deserve special attention in the analysis: localized electrochemical impedance spectroscopy (LEIS), scanning vibrating electrode technique (SVET), scanning ion-selective electrode technique (SIET), scanning droplet cell (SDC), scanning electrochemical microscopy (SECM), scanning Kelvin probe (SKP) and novel contactless technique (NCT).