A Cleanable Self-Assembled Nano-SiO2/(PTFE/PEI)n/PPS Composite Filter Medium for High-Efficiency Fine Particulate Filtration

A silicon dioxide/polytetrafluoroethylene/polyethyleneimine/polyphenylene sulfide (SiO2/PTFE/PEI/PPS) composite filter medium with three-dimensional network structures was fabricated by using PPS nonwoven as the substrate which was widely employed as a cleanable filter medium. The PTFE/PEI bilayers were firstly coated on the surfaces of the PPS fibers through the layer-by-layer self-assembly technique ten times, followed by the deposition of SiO2 nanoparticles, yielding the SiO2/(PTFE/PEI)10/PPS composite material. The contents of the PTFE component were easily controlled by adjusting the number of self-assembled PTFE/PEI bilayers. As compared with the pure PPS nonwoven, the obtained SiO2/(PTFE/PEI)10/PPS composite material exhibits better mechanical properties and enhanced wear, oxidation and heat resistance. When employed as a filter material, the SiO2/(PTFE/PEI)10/PPS composite filter medium exhibited excellent filtration performance for fine particulate. The PM2.5 (particulate matter less than 2.5 μm) filtration efficiency reached up to 99.55%. The superior filtration efficiency possessed by the SiO2/(PTFE/PEI)10/PPS composite filter medium was due to the uniformly modified PTFE layers, which played a dual role in fine particulate filtration. On the one hand, the PTFE layers not only increase the specific surface area and pore volume of the composite filter material but also narrow the spaces between the fibers, which were conducive to forming the dust cake quickly, resulting in intercepting the fine particles more efficiently than the pure PPS filter medium. On the other hand, the PTFE layers have low surface energy, which is in favor of the detachment of dust cake during pulse-jet cleaning, showing superior reusability. Thanks to the three-dimensional network structures of the SiO2/(PTFE/PEI)10/PPS composite filter medium, the pressure drop during filtration was low.

Filtration Performance of Ultrathin Electrospun Cellulose Acetate Filters Doped with TiO2 and Activated Charcoal

Air filters are crucial components of a building ventilation system that contribute to improving indoor air quality, but they are typically associated with relatively high pressure drops. The purpose of the study is to evaluate the effect of additives on ultrathin electrospun filters, the pressure drop, and the particle removal efficiency of uniformly charged particles. The fibres were electrospun under optimised conditions that resulted in a fast-fabricating process due to the properties of the cellulose acetate solution. Different ultrathin electrospun fibre filters based on cellulose acetate (CA) were fabricated: a pure CA electrospun fibre filter, two filters based on CA fibres separately doped with activated charcoal (AC) and titanium dioxide (TiO2), respectively, and a composite filter where the two additives, AC and TiO2, were embedded between two CA fibres layers. The ultrathin filters exhibited a low pressure drop of between 63.0 and 63.8 Pa at a face velocity of 0.8 m s−1. The filtration performance of uniformly charged particles showed a removal efficiency above 70% for particle sizes between 0.3 and 0.5 μm for all filters, rising above 90% for larger particles between 1 and 10 μm, which translates to the average sizes of pollens and other allergenic contaminant particles. Due to the positive impact on the fibre morphology caused by the additives, the composite filter showed the highest filtration performance among the produced filters, reaching 82.3% removal efficiency towards smaller particles and a removal of up to 100% for particle sizes between 5 and 10 μm. Furthermore, cellulose acetate itself is not a source of microparticles and is fully biodegradable compared to other polymers commonly used for filters. These ultrathin electrospun filters are expected to be practical in applications for better building environments.

Banana Rachis CNC/Clay Composite Filter for Dye and Heavy Metals Adsorption from Industrial Wastewater

This study demonstrates a successful processing and utilization of banana rachis cellulose nanocrystals (CNCs) dispersed clay composite filter which is capable of adsorbing dye and heavy metal ions namely Pb(II) and Cr(III) from industrial wastewater. The composite of different compositions was prepared by dispersing the cellulose nanocrystals, obtained by acid hydrolysis of banana rachis fibres, within the tri-ethyl amine treated clay. The CNC and treated clay were characterized by Fourier transform infrared (FTIR), X-ray diffractometry (XRD), and scanning electron microscopy (SEM) analyses. Industrial wastewater containing a basic yellow2 dye and two heavy metal ions, Pb(II) and Cr(III), was passed through the prepared filters set in a column. The dye and metal ions adsorption capability of the filters were analyzed by determining the dye and metal ions concentration into the water before and after passing through the composite filter. The concentration of dye and metal ions in water was determined by a UV-visible spectrophotometer and an atomic absorption spectrophotometer, respectively. It was found that the dye adsorption capacity of the composite filters was about 50 mg per gram of composite as well as Pb(II) and Cr(III) ions adsorption capacities of the composite filters were ˃10.0 mg and ˃12.4 mg respectively per gram of the composite when CNC content in the composite was ˃30 wt.%. It was also found that the metal ions adsorption capability of the composite filter was improved with increasing CNC content in the composites.