Estimating the environmental profile of early design concepts

Author(s):  
W. Dewulf ◽  
B. Willems ◽  
J.R. Duflou
Energies ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3469
Author(s):  
Ji Han ◽  
Pingfei Jiang ◽  
Peter R. N. Childs

Although products can contribute to ecosystems positively, they can cause negative environmental impacts throughout their life cycles, from obtaining raw material, production, and use, to end of life. It is reported that most negative environmental impacts are decided at early design phases, which suggests that the determination of product sustainability should be considered as early as possible, such as during the conceptual design stage, when it is still possible to modify the design concept. However, most of the existing concept evaluation methods or tools are focused on assessing the feasibility or creativity of the concepts generated, lacking the measurements of sustainability of concepts. The paper explores key factors related to sustainable design with regard to environmental impacts, and describes a set of objective measures of sustainable product design concept evaluation, namely, material, production, use, and end of life. The rationales of the four metrics are discussed, with corresponding measurements. A case study is conducted to demonstrate the use and effectiveness of the metrics for evaluating product design concepts. The paper is the first study to explore the measurement of product design sustainability focusing on the conceptual design stage. It can be used as a guideline to measure the level of sustainability of product design concepts to support designers in developing sustainable products. Most significantly, it urges the considerations of sustainability design aspects at early design phases, and also provides a new research direction in concept evaluation regarding sustainability.


Author(s):  
Karin Forslund ◽  
Timo Kero ◽  
Rikard So¨derberg

For consumer products, early design stages are often concerned with the product’s industrial design, with primary focus on the consumer’s product experience. At this stage, aspects such as manufacturability and robustness are often not thoroughly taken into account. Industrial design concepts not properly suited for manufacture, assembly and process variability can result in final products in which the appearance intent is not satisfactorily realized. This can have a negative impact on the customer’s product quality perception. If such problems are discovered late in the product development process, late design changes and increased project costs may follow. The main difficulty in evaluating perceived quality aspects during industrial design is that the product is still under development. It is not mature enough to enable prediction of the prerequisites for achieving high manufacturing quality. In this paper, we suggest that concepts instead could be evaluated as far as the intrinsic tendency of the product appearance to support manufacturing variation and other noise factors. This is addressed through the concept of visual robustness: the ability of a product’s visual appearance to stimulate the same product experience despite variety in its visual design properties. Here, a method is suggested based on the Failure Modes and Effects Analysis (FMEA). The method follows a structured procedure for addressing appearance issues.


Author(s):  
A. Shekar ◽  
R. J. Billington ◽  
T. Joe

AT A GLANCE: In this article, we explore the development of a neck support for clients in salons and discuss the user-oriented approach and testing procedures. The current U-shaped neck supports in hair salons are too small to fit larger necks, do not provide cushioning, and exert uncomfortable pressure on the neck. We examined existing design problems, then created and evaluated new design concepts. This process involved the application of idea generation techniques, screening, evaluation, testing, and further design modifications. The key message from this case study is that user testing provides valuable information and confidence in the early design decisions that need to be made for successful consumer products.


Author(s):  
Devarajan Ramanujan ◽  
Vinayak ◽  
Yash Nawal ◽  
Tahira Reid ◽  
Karthik Ramani

Customer inputs in the early stages of design can potentially lead to completely new outlooks in concept generation. We propose crowd-based co-creation as a means to this end. Our main idea is to think of the customer as a source of initial design concepts rather than a means for obtaining preferences towards designer-generated concepts. For analyzing a large collection of customer-created prototypes, we develop a framework that focuses on generating hypotheses related to customer perception of design attributes. We demonstrate our approach through a web interface to gather design requirements for a computer mouse, a bicycle seat, a pen holder, and a cola bottle. This interface was used in a crowdsourcing study with 253 users who represented potential end users for these products. Results from this study show that web-based co-creation allows designers to capture a variety of form and function-related design requirements from user-created virtual prototypes. We also found that such studies can be instrumental in identifying innovative product concepts, and gaining insights about how user perception correlates with product form. Therefore, we make the case that customer creation through distributed co-creation platforms can reinforce concept exploration in future early design processes.


2016 ◽  
Vol 138 (5) ◽  
Author(s):  
Yao Cheng ◽  
Xiaoping Du

It is desirable to predict product reliability accurately in the early design stage, but the lack of information usually leads to the use of independent component failure assumption. This assumption makes the system reliability prediction much easier, but may produce large errors since component failures are usually dependent after the components are put into use within a mechanical system. The bounds of the system reliability can be estimated, but are usually wide. The wide reliability bounds make it difficult to make decisions in evaluating and selecting design concepts, during the early design stage. This work demonstrates the feasibility of considering dependent component failures during the early design stage with a new methodology that makes the system reliability bounds much narrower. The following situation is addressed: the reliability of each component and the distribution of its load are known, but the dependence between component failures is unknown. With a physics-based approach, an optimization model is established so that narrow bounds of the system reliability can be generated. Three examples demonstrate that it is possible to produce narrower system reliability bounds than the traditional reliability bounds, thereby better assisting decision making during the early design stage.


Author(s):  
Alessandro Bertoni ◽  
Marco Bertoni

AbstractSet-Based Concurrent Engineering is commonly adopted to drive the development of complex products and systems. However, its application requires design information about a future product that is often not mature enough in the early design stages, and that it is not encompassing a service and lifecycle- oriented perspective. There is a need for manufacturers to understand, since the early design stages, how customer value is created along the lifecycle of a product from a hardware and service perspective, and how to use such information to screen radically new technologies, trade-off promising design configurations and commit to a design concept. The paper presents an approach for the multidisciplinary value assessment of design concepts in sub-systems design, encompassing the high-level concept screening and the trade-off of different design concepts, and enabling the integration of value models results into a Set-based Concurrent Engineering process. The approach is described through its application in the case study of the development of a subsystem component for a commercial aircraft engine.


Author(s):  
Yao Cheng ◽  
Xiaoping Du

It is desirable to predict product reliability accurately in the early design stage, but the lack of information usually leads to the use of independent component failure assumption. This assumption makes the system reliability prediction much easier, but may produce large errors since component failures are usually dependent after the components are put into use within a mechanical system. The bound of the system reliability can be estimated, but is usually wide. This wide reliability bound makes it difficult to make decisions, such as evaluating and selecting design concepts, during the early design stage. This work develops a new methodology that makes the system reliability prediction more accurate by considering the dependence between component failures. The following situation is addressed: the reliability of each component and the distribution of its load are known, but the dependence between component failures is unknown. With a physics-based approach, an optimization model is established so that a narrow bound of the system reliability can be generated. Two examples demonstrate that the proposed methodology produces a narrower system reliability bound than the traditional reliability bound, thereby better assisting decision making during the early design stage.


Author(s):  
Arthur V. Jones

With the introduction of field-emission sources and “immersion-type” objective lenses, the resolution obtainable with modern scanning electron microscopes is approaching that obtainable in STEM and TEM-but only with specific types of specimens. Bulk specimens still suffer from the restrictions imposed by internal scattering and the need to be conducting. Advances in coating techniques have largely overcome these problems but for a sizeable body of specimens, the restrictions imposed by coating are unacceptable.For such specimens, low voltage operation, with its low beam penetration and freedom from charging artifacts, is the method of choice.Unfortunately the technical dificulties in producing an electron beam sufficiently small and of sufficient intensity are considerably greater at low beam energies — so much so that a radical reevaluation of convential design concepts is needed.The probe diameter is usually given by


Author(s):  
Andrea CAPRA ◽  
Ana BERGER ◽  
Daniela SZABLUK ◽  
Manuela OLIVEIRA

An accurate understanding of users' needs is essential for the development of innovative products. This article presents an exploratory method of user centered research in the context of the design process of technological products, conceived from the demands of a large information technology company. The method is oriented - but not restricted - to the initial stages of the product development process, and uses low-resolution prototypes and simulations of interactions, allowing users to imagine themselves in a future context through fictitious environments and scenarios in the ambit of ideation. The method is effective in identifying the requirements of the experience related to the product’s usage and allows rapid iteration on existing assumptions and greater exploration of design concepts that emerge throughout the investigation.


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