Obsolescence, Useful Life Extension and New Educational Concepts: The Economy Needs Repair!

Author(s):  
Katharina Dutz ◽  
Manuel Nagel ◽  
Niko Paech
Keyword(s):  
Author(s):  
Pedro A. Pérez Ramírez ◽  
Roy Johnsen ◽  
Ingrid B. Utne

Assessing the technical condition and remaining useful life of aging equipment is crucial for the life extension of O&G facilities. In order to perform a reliable assessment, models describing the degradation of the equipment are necessary. However, the use of accurate physical models for this purpose may be challenging. Some reasons are that the equipment can be exposed to various degradation mechanisms, which may be influenced by different operating conditions, and that the operational data may be scarce. This paper presents a systematic approach for modelling different degradation mechanisms, assessing the technical condition of a component, and quantifying the expected remaining useful life. The quantification is performed using a Bayesian network. Finally, the application of the proposed model is illustrated with the analysis of a fire water pump.


Author(s):  
Samuel A. Huff ◽  
John P. Leach ◽  
Daniel S. Vail

As part of the design basis of any piping system utilized to convey materials, pipe supports are required to ensure those pipes remain in their designed locations and do not overly expand or move due to sustained or occasional loads. These loads represent the total forces and moments in the piping components and as a result create stresses that affect the life of the component. Proper design and maintenance of these supports per the applicable codes and standards provide a reasonable life expectancy for the piping systems. This presentation will review the various codes and standards utilized for both pipe support design and maintenance. A high level overview of what information must be obtained to perform an analysis and meet ASME B31.1 Power Piping code requirements when modifying piping systems will be presented. Specific inputs to system design and computational software including material properties, stress intensification factors (SIF), thicknesses and tolerances, pressures, temperatures, insulation, coatings, the occasional loads, etc. will be discussed. Guidelines will be discussed for determining what piping modifications warrant a full pipe stress analysis to be performed. Recommendations for pipe support maintenance inspections will be provided to facilitate increased life expectancies of subject piping systems. The mandatory requirements of ASME B31.1 Chapter VII will be discussed, as well as recommendations from the non-mandatory appendix. Implementing maintenance programs at existing facilities will be discussed. Step by step recommendations for how to apply these guidelines within a long-term life extension program will be given. Tolerances and general guidelines associated with these programs will also be discussed. Finally, common pipe support failures, what they can affect, and how to look for early indicators of fatigue or failure will be covered.


Author(s):  
Charlie DeStefano ◽  
David Jensen

Abstract This paper presents a novel Fault Adaptive Mission Planning (FAMP) framework for complex systems aimed at increasing useful-life and reducing downtime through condition-based decision-making. A hallmark of complex systems is that they typically have access to multiple mission plans that allow their mission objectives to be accomplished in a variety of ways. In hopes of exploiting this characteristic, FAMP is the process of increasing a system's useful-lifespan by first determining how each potential mission plan affects the system's degradation differently, and then by implementing a planning strategy that utilizes this information to repeatedly recalculate a new mission plan as the system degrades. Fault-augmented physics models identify how component degradation will affect the system's current and future performance for a given mission plan. Then, at various degradation-based thresholds, new mission plans are installed such that whenever possible, the healthiest components are used more, or in different ways, than the more degraded components. This process promotes balanced degradation, preventing useful-life from being wasted and reducing downtime through synchronized maintenance schedules. This work expands the prognostics and health management paradigm by enabling life extension and maintenance reduction through real-time FAMP.


Author(s):  
Ji Hwan Cha ◽  
Maxim Finkelstein

We consider life extension models for critical, complex systems with relatively long lifecycles. In contrast to traditional optimal preventive maintenance that usually minimizes the corresponding long run cost rate, a finite number of preventive maintenances are performed to increase the expected lifetime of these systems in an optimal way. The cases of periodic and aperiodic preventive maintenance actions are discussed. The proposed novel approach to life extension allows for simple sensitivity analysis with respect to parameters of the model. The obtained optimal solutions can result in a noticeable increase in the useful life of complex systems. Our findings are illustrated by numerical examples.


Author(s):  
John R. Devaney

Occasionally in history, an event may occur which has a profound influence on a technology. Such an event occurred when the scanning electron microscope became commercially available to industry in the mid 60's. Semiconductors were being increasingly used in high-reliability space and military applications both because of their small volume but, also, because of their inherent reliability. However, they did fail, both early in life and sometimes in middle or old age. Why they failed and how to prevent failure or prolong “useful life” was a worry which resulted in a blossoming of sophisticated failure analysis laboratories across the country. By 1966, the ability to build small structure integrated circuits was forging well ahead of techniques available to dissect and analyze these same failures. The arrival of the scanning electron microscope gave these analysts a new insight into failure mechanisms.


2005 ◽  
Vol 48 (2) ◽  
pp. 208-217 ◽  
Author(s):  
Matthew Watson ◽  
Carl Byington ◽  
Douglas Edwards ◽  
Sanket Amin

2010 ◽  
pp. 50-56 ◽  
Author(s):  
Pablo T. León ◽  
Loreto Cuesta ◽  
Eduardo Serra ◽  
Luis Yagüe

Author(s):  
C. Lopes ◽  
C. Van der Woude ◽  
H. Ghorbani ◽  
J. Luiz de Oliveira ◽  
M. Al-Dojayli ◽  
...  

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