Influence of Actual Static Transmission Error and Contact Ratio on Gear Engagement Dynamics

Author(s):  
Leonardo Oliveri ◽  
Carlo Rosso ◽  
Stefano Zucca
2019 ◽  
Vol 287 ◽  
pp. 01004
Author(s):  
José I. Pedrero ◽  
Miguel Pleguezuelos ◽  
Miryam B. Sánchez

Profile modifications are commonly used to avoid shocks between meshing gear teeth produced by the delay of the driven gear, and the subsequent sooner start of contact, due to the teeth deflections. A suitable tip relief at the driven tooth shifts the start of contact to the proper location at the theoretical inner point of contact. The shape of the relief governs the loading curve of the tooth pair, while the length of relief determines the intervals in which this actual loading curve differs from the theoretical one of unmodified teeth. As at least one tooth pair should be in contact at the unmodified involute profile interval, the length of modification should be smaller than the length of the intervals of two pair tooth contact; otherwise, a shock at the end of contact of the previous pair is unavoidable. However this problem does not occur for high contact ratio spur gears, in which at least two couples of teeth are in contact at any moment. In this work, a study on the load sharing and the quasi-static transmission error for high contact ratio spur gears with long profile modification has been performed, and a model for the tooth contact has been developed.


2019 ◽  
Vol 69 (3) ◽  
pp. 303-310
Author(s):  
Benny Thomas ◽  
K. Sankaranarayansamy ◽  
S. Ramachandra ◽  
Suresh Kumar S.P.

Asymmetric spur gears are finding application in many fields including aerospace propulsion and automobile which demand unidirectional or relatively higher load on one side of the gear flank. Design intend to maximise the load carrying capacity of the drive side of asymmetric gear by increasing the pressure angle is achieved at the expense of coast side capacity. Multiple solution for coast to drive side pressure angle exist for a given contact ratio and each of these have relative merits and demerits. In the present work asymmetric spur gears of theoretically equal contact ratio as that of corresponding symmetric gears are selected to investigate the change in gear tooth static transmission error and dynamic behaviour with coast and drive side pressure angle. Study shows that dynamic factor of normal contact ratio asymmetric spur gears below resonance speed are relatively lower than corresponding symmetric gears of same module, contact ratio, number of teeth, coast side pressure angle and fillet radii. Results also show that, coast and drive side pressure angle can be suitably selected for a given contact ratio to reduce the single tooth and double tooth contact static transmission error and dynamic factor of asymmetric spur gears.


1986 ◽  
Vol 108 (1) ◽  
pp. 86-94 ◽  
Author(s):  
M. S. Tavakoli ◽  
D. R. Houser

A procedure for computing static transmission errors and tooth load sharing was developed for low and high contact ratio internal and external spur gears. A suitable optimization algorithm was used to minimize any combination of the harmonics of gear mesh frequency components of the static transmission error. Different combinations of tip and root relief may be used to achieve optimization. These include varying the starting point of relief and varying the magnitude of relief, and selecting the gear and/or the pinion teeth to be tip and/or root-relieved. Also, there exists an option for using either linear or parabolic relief. In addition to the presentation of optimal profile modifications, the effects of off-design loads, nonoptimum modifications, and random spacing errors are presented.


Author(s):  
Syuhei Kurokawa ◽  
Yasutsune Ariura ◽  
Yoji Matsukawa ◽  
Toshiro Doi

2010 ◽  
Vol 97-101 ◽  
pp. 2764-2769
Author(s):  
Si Yu Chen ◽  
Jin Yuan Tang ◽  
C.W. Luo

The effects of tooth modification on the nonlinear dynamic behaviors are studied in this paper. Firstly, the static transmission error under load combined with misalignment error and modification are deduced. These effects can be introduced directly in the meshing stiffness and static transmission error models. Then the effect of two different type of tooth modification combined with misalignment error on the dynamic responses are investigated by using numerical simulation method. The numerical results show that the misalignment error has a significant effect on the static transmission error. The tooth crowning modification is generally preferred for absorbing the misalignment error by comparing with the tip and root relief. The tip and root relief can not resolve the vibration problem induced by misalignment error but the crowning modification can reduce the vibration significantly.


Author(s):  
Shijing Wu ◽  
Haibo Zhang ◽  
Xiaosun Wang ◽  
Zeming Peng ◽  
Kangkang Yang ◽  
...  

Backlash is a key internal excitation on the dynamic response of planetary gear transmission. After the gear transmission running for a long time under load torque, due to tooth wear accumulation, the backlash between the tooth surface of two mating gears increases, which results in a larger and irregular backlash. However, the increasing backlash generated by tooth accumulated wear is generally neglected in lots of dynamics analysis for epicyclic gear trains. In order to investigate the impact of backlash generated by tooth accumulated wear on dynamic behavior of compound planetary gear set, in this work, first a static tooth surface wear prediction model is incorporated with a dynamic iteration methodology to get the increasing backlash generated by tooth accumulated wear for one pair of mating teeth under the condition that contact ratio equals to one. Then in order to introduce the tooth accumulated wear into dynamic model of compound planetary gear set, the backlash excitation generated by tooth accumulated wear for each meshing pair in compound planetary gear set is given under the condition that contact ratio equals to one and does not equal to one. Last, in order to investigate the impact of the increasing backlash generated by tooth accumulated wear on dynamic response of compound planetary gear set, a nonlinear lumped-parameter dynamic model of compound planetary gear set is employed to describe the dynamic relationships of gear transmission under the internal excitations generated by worn profile, meshing stiffness, transmission error, and backlash. The results indicate that the introduction of the increasing backlash generated by tooth accumulated wear makes a significant influence on the bifurcation and chaotic characteristics, dynamic response in time domain, and load sharing behavior of compound planetary gear set.


Author(s):  
Ahmet Kahraman

Abstract In this paper, the dynamic behavior of a multi-mesh helical gear train is studied. The gear train consists of three helical gears, with one of the gears in mesh with the other two. An 18-degree-of-freedom dynamic model which includes transverse, torsional, axial and rotational (rocking) motions of the flexibly mounted gears is developed. Two different loading conditions are identified. For case I, the system is driven by the gear in the middle, and for case II, the system is driven by one of the gears at either end of the gear train. Gear mesh phases under each loading condition are determined. The natural modes are predicted, and effects of the helix angle and the loading condition on the natural modes are explained. The forced response, which includes dynamic mesh and bearing forces, due to the static transmission error excitation is found. Effects of loading conditions and asymmetric positioning on the response are also explored. The results suggest that the dynamic forces are lower if the number of teeth of the gear in the middle is (i) an odd number for case I type loading, and (ii) an even number for case II type loading.


Author(s):  
Yunbo Yuan ◽  
Wei Liu ◽  
Yahui Chen ◽  
Donghua Wang

Certain operating conditions such as fluctuation of the external torque to planetary gear sets can cause additional sidebands. In this paper, a mathematical model is proposed to investigate the modulation mechanisms due to a fluctuated external torque (FET), and the combined influence of such an external torque and manufacturing errors (ME) on modulation sidebands. Gear mesh interface excitations, namely gear static transmission error excitations and time-varying gear mesh stiffness, are defined in Fourier series forms. Amplitude and frequency modulations are demonstrated separately. The predicted dynamic gear mesh force spectra and radial acceleration spectra at a fixed position on ring gear are both shown to exhibit well-defined modulation sidebands. Comparing with sidebands caused by ME, more complex sidebands appear when taking both FET and ME into account. An obvious intermodulation is found around the fundamental gear mesh frequency between the FET and ME in the form of frequency modulations, however, no intermodulation in the form of amplitude modulations. Additionally, the results indicate that some of the sidebands are cancelled out in radial acceleration spectra mainly due to the effect of planet mesh phasing, especially when only amplitude modulations are present.


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