A Five-Degree-of-Freedom Hybrid Manipulator for Machining of Complex Curved Surface

Author(s):  
Yundou Xu ◽  
Jianhua Hu ◽  
Dongsheng Zhang ◽  
Jiantao Yao ◽  
Yongsheng Zhao
Author(s):  
Tao Sun ◽  
Hao Wu ◽  
Binbin Lian ◽  
Yang Qi ◽  
Panfeng Wang ◽  
...  

In order to meet the requirements of large downward force and high stiffness performance for the friction stir welding process, this paper proposes a 5 degree-of-freedom hybrid manipulator as friction stir welding robot. It is composed of a 3 degree-of-freedom redundant parallel module and a 2 degree-of-freedom rotating head. Semi-analytical stiffness model of the hybrid manipulator is firstly established by compliance models of the two substructures. Virtual work principle, deformation superposition principle and twist/wrench mapping model are applied to this compliance modeling process. A novel instantaneous stiffness performance index is then proposed on the basis of instantaneous energy defined by reciprocal product of external payload screw and corresponding deformation screw. It solves the problems of inconsistent physical unit of linear/angular stiffness and is able to evaluate overall and worst-case stiffness performance. Next, stiffness/compliance experiments are carried out to verify the stiffness model and the novel instantaneous stiffness performance index. Finally, stiffness performance of 5 degree-of-freedom hybrid manipulator is thoroughly discussed in terms of engineering requirements, worst-case stiffness performance and stiffness singularities. It can be summarized that the semi-analytical stiffness model and the novel instantaneous stiffness index are effective in analyzing and evaluating stiffness performance of the 5 degree-of-freedom hybrid manipulator.


2010 ◽  
Vol 11 (4) ◽  
pp. 240-249
Author(s):  
Liang Yan ◽  
I-Ming Chen ◽  
Song-huat Yeo ◽  
Yan Chen ◽  
Gui-lin Yang

2012 ◽  
Vol 271-272 ◽  
pp. 1761-1764
Author(s):  
Jian Guo Luo ◽  
Mao Yan He

Methods to analysis the DOF(degree of freedom) and singularity of pure serial and pure parallel manipulator, which can not be used to the hybrid manipulator directly, three type of practical topological units and one type of virtual topological unit adopted, Synthesis method of topological dimensionality of the spatial mobility of each topological unit integrated together, architectures of serial-paralle mechanism discussed, also the formula and process of its topological dimensionality of spatial mobility presented, singularity analysis of hybrid mechanism can be carried out based on the forgoing results.


Author(s):  
Pascal Lê-Huu ◽  
Clément M. Gosselin

Abstract A new algorithm for the determination of the workspace of complex planar kinematic chains is presented in this paper. This algorithm is completely general since it can deal with any kind of topological graph and any set of parameters defined in a convention of notation. It uses the numerical solution of the inverse kinematics and is based on a wavefront expansion in the Cartesian space. Three examples are presented here, and lead to a dexterity mapping for two two-degree-of-freedom multi-loop manipulators and a three-degree-of-freedom hybrid manipulator.


Soft Matter ◽  
2020 ◽  
Vol 16 (16) ◽  
pp. 4032-4042 ◽  
Author(s):  
Michael Nestler ◽  
Ingo Nitschke ◽  
Hartmut Löwen ◽  
Axel Voigt

Uniaxial nematic liquid crystals whose molecular orientation is subjected to tangential anchoring on a curved surface offer a non trivial interplay between the geometry and the topology of the surface and the orientational degree of freedom.


Author(s):  
Amanpreet Singh ◽  
Ekta Singla ◽  
Sanjeev Soni ◽  
Ashish Singla

The prime objective of this work is to deal with the kinematics of spatial hybrid manipulators. In this direction, in 1955, Denavit and Hartenberg proposed a consistent and concise method, known as D-H parameters method, to deal with kinematics of open serial chains. From literature review, it is found that D-H parameter method is widely used to model manipulators consisting of lower pairs. However, the method leads to ambiguities when applied to closed-loop, tree-like and hybrid manipulators. Furthermore, in the dearth of any direct method to model closed-loop, tree-like and hybrid manipulators, revisions of this method have been proposed from time-to-time by different researchers. One such kind of revision using the concept of dummy frames has successfully been proposed and implemented by the authors on spatial hybrid manipulators. In that work, authors have addressed the orientational inconsistency of the D-H parameter method, restricted to body-attached frames only. In the current work, the condition of body-attached frames is relaxed and spatial frame attachment is considered to derive the kinematic model of a 7-degree of freedom spatial hybrid robotic arm, along with the development of closed-loop constraints. The validation of the new kinematic model has been performed with the help of a prototype of this 7-degree of freedom arm, which is being developed at Council of Scientific & Industrial Research–Central Scientific Instruments Organisation Chandigarh to aid the surgeon during a medical surgical task. Furthermore, the developed kinematic model is used to develop the first column of the Jacobian matrix, which helps in providing the estimate of the tip velocity of the 7-degree of freedom manipulator when the first joint velocity is known.


2019 ◽  
Vol 11 (3) ◽  
pp. 168781401983573
Author(s):  
Manxin Wang ◽  
Haitao Liu ◽  
Hutian Feng

This article presents an approach for the compliance analysis and lightweight design of a two-degree-of-freedom rotating head by considering both gravity and joint/link compliances, which provides a comprehensive understanding on the posture adjustment mechanism of five-degree-of-freedom hybrid manipulator. A kinetostatic analysis is carried out to consider both externally applied wrench imposed upon the end-effector and gravity of all movable components. Then, a deflection analysis integrating both joint and link compliances and formulation of component compliance matrices are completed by using a semi-analytical approach. Finally, the lightweight design of two-degree-of-freedom rotating head is realized by considering the deflection constraints. This approach enables to effectively evaluate the deflections of end-effector caused by both payload and gravity under given operation conditions. Moreover, the established method provides reliable guidelines for the design of two-degree-of-freedom rotating head with superior static rigidities and dynamic behaviors.


2020 ◽  
Vol 103 (1) ◽  
pp. 003685041988189 ◽  
Author(s):  
Yanqin Zhao ◽  
Jiangping Mei ◽  
Wentie Niu ◽  
Mingkun Wu ◽  
Fan Zhang

Parallel kinematic machines have been applied in aerospace and automotive manufacturing due to their potentials in high speed and high accuracy. However, there exists coupling in parallel kinematic machines, which makes dynamic analysis, rigidity enhancement, and control very complicated. In this article, coupling characteristics of a 5-degree-of-freedom (5-dof) hybrid manipulator are analyzed based on a local index and a global index. First, velocity analysis as well as acceleration analysis of the robot is conducted to provide essential information for dynamic modeling. Then the dynamic model is built based on the principle of virtual work. Whereas the mass matrix is off-diagonal, a local coupling index as well as a global index is defined, based on which coupling characteristics of the robot are analyzed. Results show that distributions of coupling indices are symmetric due to its structural features. And dimensional parameters, structural parameters, as well as mass parameters have a large influence on the system’s coupling characteristics. Research conducted in the article is of great help in optimal design and control. Meanwhile, the method proposed in the article can be applied to other types of parallel kinematic machines or hybrid manipulators.


2018 ◽  
Vol 140 (8) ◽  
Author(s):  
Chenhan Guang ◽  
Yang Yang

Flasher, which has been used in space engineering, is a class of origami patterns. After modifying and introducing cuts for the flasher pattern, we add nonzero thickness to the flasher and taper its panels. We find that, if appropriately driven, the modified flasher can be used as the deployable mechanism, and even envelop the curved surface in its unfolded configuration. We establish a geometric model and a kinematic model for the mechanism. Then we propose a designing approach including folding design and driving method. The folding design, which ensures that the mechanism can be folded in the folded configuration, is based on geometric constraints. The driving method, which enables the multi-degree-of-freedom (DOF) mechanism to deploy in sequence with only one actuator, is based on underactuation. A prototype is built to validate this approach.


2017 ◽  
Vol 29 (3) ◽  
pp. 520-527 ◽  
Author(s):  
Guangying Ma ◽  
◽  
Yuan Chen ◽  
Yunlong Yao ◽  
Jun Gao

[abstFig src='/00290003/07.jpg' width='300' text='4DOF serial-parallel hybrid manipulator' ] For adapting to the complex working environments of amphibious manipulators, we proposed a serial-parallel hybrid quadruped walking manipulator. We simplified the leg mechanism of the serial-parallel hybrid manipulator as a 2UPU-UPR parallel mechanism, and then analyzed the degree of freedom (DOF) of the parallel mechanism by using the screw theory. The results show that the position of the<span class=”bold”>Y</span>direction and the pose of the<span class=”bold”>Z</span>direction are two independent variables which influence the mechanism movement. We deduced the kinematics inverse solution and the velocity Jacobian matrix of the 2UPU-UPR parallel mechanism. Based on the analysis of the Jacobian matrix, three kinds of kinematic singularities of the 2UPU-UPR parallel mechanism are identified. The results show that the 2UPU-UPR parallel mechanism doesn’t have the kinematic inverse singularity, but it has three kinds of kinematic forward singularities and two kinds of combined singularities. Finally, the variation of motorial parameters of this 2UPU-UPR parallel mechanism was discussed by a calculation example.


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