Low Cyclic Fatigue Behavior of Alloy 625 at Ambient and Elevated Temperatures

Author(s):  
Mubashir Bashir ◽  
R. Kannan ◽  
R. Sandhya ◽  
G. A. Harmain
Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1083
Author(s):  
Christoph Breuner ◽  
Stefan Guth ◽  
Elias Gall ◽  
Radosław Swadźba ◽  
Jens Gibmeier ◽  
...  

One possibility to improve the fatigue life and strength of metallic materials is shot peening. However, at elevated temperatures, the induced residual stresses may relax. To investigate the influence of shot peening on high-temperature fatigue behavior, isothermal fatigue tests were conducted on shot-peened and untreated samples of gamma TiAl 48-2-2 at 750 °C in air. The shot-peened material was characterized using EBSD, microhardness, and residual stress analyses. Shot peening leads to a significant increase in surface hardness and high compressive residual stresses near the surface. Both effects may have a positive influence on lifetime. However, it also leads to surface notches and tensile residual stresses in the bulk material with a negative impact on cyclic lifetime. During fully reversed uniaxial tension-compression fatigue tests (R = −1) at a stress amplitude of 260 MPa, the positive effects dominate, and the fatigue lifetime increases. At a lower stress amplitude of 230 MPa, the negative effect of internal tensile residual stresses dominates, and the lifetime decreases. Shot peening leads to a transition from surface to volume crack initiation if the surface is not damaged by the shots.


2017 ◽  
Vol 193 ◽  
pp. 81-84 ◽  
Author(s):  
Yong-Seok Lee ◽  
Gi-Dong Sim ◽  
Jong-Soo Bae ◽  
Ji-Young Kim ◽  
Soon-Bok Lee

Author(s):  
Stephanie Saalfeld ◽  
Thomas Wegener ◽  
Berthold Scholtes ◽  
Thomas Niendorf

AbstractThe stability of compressive residual stresses generated by deep rolling plays a decisive role on the fatigue behavior of specimens and components, respectively. In this regard, deep rolling at elevated temperature has proven to be very effective in stabilizing residual stresses when fatigue analysis is conducted at ambient temperature. However, since residual stresses can be affected not only by plastic deformation but also when thermal energy is provided, it is necessary to analyze the influence of temperature and time on the relaxation behavior of residual stresses at elevated temperature. To evaluate the effect of deep rolling at elevated temperatures on stability limits under thermal as well as combined thermo-mechanical loads, the present work introduces and discusses the results of investigations on the thermal stability of residual stresses in differently deep rolled material conditions of the steel SAE 1045.


2011 ◽  
Vol 275 ◽  
pp. 204-207 ◽  
Author(s):  
Lenka Fusova ◽  
Pawel Rokicki ◽  
Zdeněk Spotz ◽  
Karel Saksl ◽  
Carsten Siemers

Nickel-base superalloys like Alloy 625 are widely used in power generation applications due to their unique properties especially at elevated temperatures. During the related component manufacturing for gas turbines up to 50% of the material has to be removed by metal cutting operations like milling, turning or drilling. As a result of high strength and toughness the machinability of Alloy 625 is generally poor and only low cutting speeds can be used. High-speed cutting of Alloy 625 on the other hand gets more important in industry to reduce manufacturing times and thus production costs. The cutting speed represents one of the most important factors that have influences on the tool life. The aim of this study is the analyses of wear mechanisms occurring during machining of Alloy 625. Orthogonal cutting experiments have been performed and different process parameters have been varied in a wide range. New and worn tools have been investigated by stereo microscopy, optical microscopy and scanning electron microscopy. Energy-dispersive X-ray analyses were used for the investigation of chemical compositions of the tool's surface as well as the nature of reaction products formed during the cutting process. Wear mechanisms observed in the machining experiments included abrasion, fracture and tribochemical effects. Specific wear features appeared depending on the mechanical and thermal conditions generated in the wear zones.


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